Textile production. Large textile factories in Russia

Perhaps not as popular as other technological areas, but nevertheless there is a demand for products, as well as supply. Unlike the domestic automobile industry, the textile segment can boast of its excellent and world-recognized quality. The Ivanovo region alone, with its enviable history, is worth something, because people are not just born there good products, but real masterpieces.

So, let’s try to identify a list of enterprises and organizations in the textile industry that have distinguished themselves by producing high-quality products that are in demand among a wide range of consumers. All participants successfully work not only in their region, but throughout Russia, and often supply textiles abroad.

BELASHOFF

The Belashoff trademark belongs to the Shchigrov feather and down factory. The company is developing dynamically, and the conveyor is working at full speed. A large textile factory in Russia specializes in the production of sleep products: linen sets, blankets, pillows, etc.

The shareholders invested a lot of their money in production, providing the premises with the most modern and high-tech equipment that produces not only environmentally friendly, but also high-quality products. The company's designers are full creative ideas and often create real masterpieces.

One of the main directions of the Russian textile factory is rust-fillers: down, eucalyptus fiber, etc. Variety of products and use quality materials coupled with modern technologies allowed the company to gain a strong foothold in its segment and maintain its leadership position.

Doctor Big

The Russian textile factory “Doctor Big” is located in Ivanovo and has been pleasing for more than ten years medical staff high quality and convenient form. The company produces more than 15 varieties of uniforms from the best materials. Projects are developed by professional designers with impressive work experience and experience.

The assortment of the Russian textile factory “Doctor Big” is periodically replenished with new collections and supplemented with some touches at the request of the customer. You can apply branding to the form, and the most various methods. The latter protect clothes from chemical exposure, not to mention regular washing.

In addition to clinic logos, you can order individual design adding creative variety. The form may emphasize some individual characteristics enterprises or working conditions. The Russian textile factory “Doctor Big” has taken care of the range of its products and a flexible approach to each client. The company's products enjoy enviable popularity not only among specialists, but also among ordinary consumers.

"Kazan Textiles"

One of the largest textile factories in Russia, Kazan Textile CJSC, is located in the city of Kazan. The company is mainly engaged in the production of ribbons: furniture, edging, satin, nylon and technical.

The factory's products are in wide demand not only in Russia, but are also supplied abroad to European countries. Moreover, exports have been established for years to come, and contracts have been concluded for impressive sums. This trust of scrupulous Europeans says a lot: they will not buy low-quality products, especially since there are plenty of similar enterprises in both France and Germany.

"Barakat-Tex"

The company is located in Kazan, began work in 2000 and is the official representative of the Uzbek factory “Barakat-Tex”. The long-standing traditions of cotton cultivation have made themselves felt: terry fabrics of exceptional quality come off the production line of the enterprise. And access to Uzbek “reserves” allows you to significantly reduce costs and keep prices at an affordable level.

The company's products are distinguished by their special softness along with strength and hygroscopicity. Separately worth noting high-quality processing products on the conveyor. Almost the entire range of the factory is hypoallergenic products. The latter point allowed the company to enter into profitable agreements with medical, children's and hotel institutions throughout the country.

Barakat-Tex was included in the list of Russian textile factories approved for all sanitary purposes. In addition, the company's products are often visited abroad. Belarusians, Czechs and Scandinavians buy the factory's products with great eagerness.

"Vasilisa"

KPB TM "Vasilisa" is located in the city of Ivanovo and has been successfully operating in the textile market for more than 10 years. The factory is mainly engaged in the production of products to create coziness and comfort in the home. Very high-quality blankets, pillows, curtains, tablecloths and other textile products come off the production line of the enterprise.

The factory places special emphasis on environmental friendliness of products, where only natural materials and components are used. As for the design, everything is also good here: on the branded shelves you can see products made from calico, satin and poplin different forms, sizes with creative touches.

The company's products are respected not only throughout Russia, but also in the High quality of products, application natural materials in production and also attractive appearance allowed the factory to take its rightful place among its competitors.

"VioTex"

The factory has been operating for more than 10 years and pleases its consumers with excellent knitwear in almost all directions. The company's product range is constantly expanding, and management tirelessly follows new trends and fashion trends.

The factory's designers are constantly experimenting with cuts, and the results meet all expectations. Beautiful clothes come off the assembly line, where aesthetics harmoniously synergize with functionality and practicality.

The most successful collections of the factory can be found at company stands with robes, pajamas, shirts, shirts and T-shirts. The company's assortment also includes warmer items: sweatshirts, jumpers, etc. It should also be noted that the company produces products for customers of any configuration and for all ages.

Knitwear is made from fabrics of different quality and composition, so the products are available for all categories of consumers.

The food market has always been and will remain in first place in terms of demand for products. This is not surprising, because this is where goods that are vital for every person are sold and bought.

Following closely behind is the textile industry. Surprisingly, in this segment, high demand for products coexists with insufficient supply from domestic producers. The share of goods produced by factories and factories in our country is only a fifth of the entire market.

The rest is occupied imported goods, imported both legally and counterfeit. Of course, this state of affairs has the most negative impact on both Russian producers themselves and the country’s economy as a whole. There is also another problem - textile production at domestic enterprises is often frozen for long periods due to high cost raw materials, supply interruptions and the need to modernize equipment.

State participation in the development of the industry

The situation must change radically, and the government is already beginning to take steps to improve it. In particular, a strategy has been adopted aimed at developing light industry in our country until 2020.

In turn, the state has seriously taken on the problem of domestic production: support is provided to enterprises both in the field of financing and subsidizing the purchase of raw materials, and in the issue of technical modernization of production. This allows us to think that changes are inevitable, and small improvements can already be observed today, in 2014.

Textile industry in Russia: current state

Today the situation is such that the share of imported products on the textile market in Russia still prevails. However, compared to the last decade, significant changes in the direction of its reduction are noticeable. Over the past 10-12 years, Russian light industry has grown at a record pace, and this moment domestic textile production is estimated at approximately 70-85 billion rubles.

The industry employs about 700 large and up to 5 thousand medium and small enterprises, the total production volume of which is about 200 billion rubles. At the same time, this segment still remains undervalued by Russian investors, which means it’s time to enter the market.

An average textile enterprise now costs 20-30% less than a food enterprise with the same level of profitability. Those entrepreneurs and investors who pay attention to this line of business today will, in a few years, be able to reap a good “harvest” with the right approach to the point. We will talk further about how to competently organize textile production in our country.

Basic questions on organizing textile production

Of course, to say that today is the most profitable business in Russia, it’s still early. However, there is no doubt that the returns from such production can be quite high, and in long term. This direction is suitable for strategic investors and entrepreneurs looking to the future.

Therefore, today it is important to approach the issue of organizing textile production with absolutely new position, focusing on innovation and relevance. What points need to be taken into account when creating your own enterprise from scratch? The key factors are:

  1. Organization of the design department. IN modern world It is impossible to do without the work of these specialists. One of the main conditions for high demand for your company’s products will be the relevance and originality of fabric design. Moreover, the development of new textile collections should be carried out regularly, and not one-time. Therefore, the plant/factory must have its own department with a group of designers working together and under the leadership of its owner.
  2. Organization of production itself. This issue requires no less attention. Where and by whom the fabrics will be made depends on the availability of sufficient investment. Thus, some entrepreneurs create their own production workshop from scratch, others place orders ready-made designs between homeworkers. In addition, many fabric manufacturers in Russia locate their production in Chinese factories (due to the availability of cheap work force and good technical equipment).
  3. To organize your own textile production, you need to obtain the appropriate certificate for your products, think through and plan the fabric manufacturing technology, purchase modern equipment and hire personnel (from cutters and motor seamstresses to an accountant).
  4. To sell products, you will need to think about their transportation. If the enterprise is large, then you will need your own vehicle fleet. Small textile factories/workshops use the services of third-party companies.
  5. Like any commercial activity, textile business requires advertising. There should be several effective channels: your own website on the Internet, advertising blocks in specialized magazines, your own booklets with fabric samples. A good (and even mandatory) addition would be participation in exhibitions organized for representatives of this market segment. This will allow you to make useful contacts in your field, expand dealer and retail networks for more efficient sales of products.

All these points are important and, moreover, mandatory stages building a truly successful textile production in modern Russia. You cannot neglect any of them if you really want to organize a highly profitable business that can not only survive, but also function effectively for a long time.

Textile production technology and types of fabrics

Above, we examined the main issues that are important for every entrepreneur who decides to engage in textile business in Russia. Now let's look in more detail at the actual production of fabrics. This process includes the selection of assortment, the production technology itself and necessary equipment for its implementation.

Types of fabrics and their features

All existing textiles are divided into large and larger small species. In general, fabrics can be divided into natural and chemical. The former can be of plant origin - cotton, flax, jute, etc., and animal - silk, wool, etc. The latter are divided into synthetic, artificial and mineral.

Natural fabrics of plant origin

Cotton fabrics are made from a mixture of cotton and other fibers. This category is very common and has the highest demand in the natural materials segment. They vary depending on density and type. This is the well-known denim, calico, chintz, cloth, cambric and others. Flax fiber is less elastic than cotton fiber. Fabrics made from it have a rough surface and a more rigid structure, and their production is more expensive.

Animal textiles

The basis for silk production is the silkworm. This type of textile is elastic and durable, and therefore is in great demand in production. It is used to produce materials such as velvet, satin, etc. Russian manufacturers for the manufacture of woolen fabrics, as a rule, they take sheep wool. It retains heat well, does not absorb odors and moisture, and does not wrinkle easily.

Chemical fabrics

Man-made fibers are also widely used in modern textile industry. Viscose and acetate fabrics are light and smooth, have an attractive appearance and good hygienic properties. Polyamide materials are strong, wear-resistant, but they absorb fat and repel moisture, and therefore are unhygienic. Polyester is in wide demand as it is used for the production of clothing.

Textile production technology

The key point that determines the entire production of textiles and the organization of its individual processes is the fabric manufacturing stage itself. It consists of several basic steps, which we will now look at:

  1. Preparation. Obtaining yarn from fibers by processing them - loosening, fraying, combing.
  2. Spinning gray fiber. Textile thread is obtained from isolated cotton fibers.
  3. Direct production of fabric on weaving machines.
  4. Final finishing procedure. As a result of this stage, the fabric acquires properties such as strength, softness, smoothness, waterproofness and others.

This general description, and each of the above stages has its own nuances.

Necessary equipment

At the same time, in the fabric manufacturing process, the a large number of various equipment. Some of the things that are mandatory for organizing a full-fledged production process include:

  • roving machine;
  • loom;
  • weft-winding machine;
  • winding machines and automatic machines;
  • warping machine;
  • sizing machines;
  • glue pots;
  • parting machines;
  • knotting machines.

As you can see, the list of equipment is impressive. Therefore, a fully functioning textile production requires a large premises, several warehouses (for raw materials and finished products), as well as a sufficient number of employees to service it and organize effective management.

Conclusion

Today, the textile market is developing at a fairly good pace - at least 25% per year. This niche still needs competent entrepreneurs and large investments to organize modern equipment and the same approach to the implementation of production.

Textile manufacturing is very profitable business in Russia and will remain so for the next 7-10 years, and possibly longer. If you have not decided on the segment for investing capital and organizing a business, then now is the time to enter the textile market.

This section includes preparation and spinning textile fibers, as well as weaving, finishing of textiles and clothing manufactured by other units, production of finished textile products (house linen, blankets, carpets, twine, etc.), except clothing. The cultivation of natural spinning crops and the receipt of raw materials is classified as, while the production of synthetic fibers is in the process chemical production classified in class. Clothing production is classified into.

13.1 Preparation and spinning of textile fibers

13.10 Preparation and spinning of textile fibers

This class includes the performance of operations for preparing textile fibers and spinning textile fibers. Textile fibers can be made from different raw materials: silk, wool, other animal fibers or plant origin, chemical fibers, paper, fiberglass, etc.

This class includes:

  • preparation of textile fibers:
    • cocoon reeling and washing of silk fibers
    • degreasing and carbonization of wool, dyeing fleece
    • carding and combing of all types of animal, vegetable and chemical fibers
    • spinning and production of yarn and threads for the weaving or clothing industry, for sale or for further processing
    • crushing flax on your own technological equipment as part of the flax yarn production process
    • texturing, twisting, folding, plying and retting of synthetic or man-made filament yarns

This class also includes:

  • paper yarn production

This class does not include:

  • carrying out operations for the preparation of spinning crops, which are carried out in combination with agricultural activities, see
  • soaking spinning plants (raw materials) (jute, flax, coconut fiber, etc.), see
  • cleaning cotton fibers, see
  • production of chemical (artificial and synthetic) fibers and tows, production of monofilament (including high-tensile yarn and yarn for carpets) from chemical fibers, see
  • fiberglass production, see

13.2 Weaving production

13.20 Weaving production

This class includes the manufacture of fabrics (textile products). Fabrics (textiles) can be made from various raw materials: silk, wool, other fibers of animal or plant origin, chemical fibers, paper, fiberglass, etc.

This class includes:

  • production of wide fabrics from cotton, wool, worsted fibers, silk fibers, mixed artificial or synthetic yarn (polypropylene, etc.)
  • production of other wide fabrics from flax, frame (Chinese nettle), hemp, jute, other bast fibers and specialty yarns.

This class also includes:

  • production of pile or chenille fabrics, terry fabrics, gauze, etc.
  • production of fiberglass fabrics
  • production of carbonide and aramid yarns
  • production of artificial woven fur

This class does not include:

  • production of knitted and knitted fabrics, see
  • manufacture of textile floor coverings, see
  • production of narrow fabrics, see
  • production of non-woven materials, felt and felt, see

13.3 Textile finishing

13.30 Finishing textiles

This class includes finishing of textiles and clothing: bleaching, boiling, dyeing, finishing and other similar activities.

This class includes:

  • bleaching, boiling and dyeing of textile fibers, yarn, fabrics and textile products, incl. clothing manufactured by other units
  • finishing, drying, steam treatment, compression, decating, anti-shrink treatment (sanforization), mercerization of textile products, incl. clothing manufactured by other units

This class also includes:

  • discoloration (bleaching) of jeans
  • textile pleating and other similar operations
  • waterproofing, painting, rubber coating or impregnation of purchased clothing
  • silk screen printing on textiles and clothing
  • final finishing of leather clothing

This class does not include:

  • manufacture of fabrics impregnated, dyed, coated or laminated with rubber, where rubber is the main component, see

13.9 Manufacture of other textile products

This group includes the manufacture of textiles other than clothing, such as made-up textiles, carpets, cordage, narrow fabrics, processed fabrics, etc.

13.91 Production of knitted fabric

This class includes:

  • production and processing of knitted and knitted fabrics:
    • pile and plush fabric
    • net and tulle fabrics made on Raschel machines or similar looms
    • other knitted and knitted fabric

This class also includes:

  • production of knitted artificial fur (knitted long-pile fabric)

This class does not include:

  • manufacture of lace mesh and tulle fabrics made on Raschel machines or similar looms, see
  • production of knitted and knitted clothing, see

13.92 Manufacture of finished textile products, except clothing

This class includes:

  • production finished products from any textile materials, incl. from knitted or knitted fabric:
    • blankets, incl. blankets
    • bed, table, toilet or kitchen linen
    • quilts, duvets, sofa cushions, poufs, sleeping pillows, sleeping bags, etc.
    • production of finished furniture and decorative products:
      • curtains, curtains, bedspreads, covers for furniture or equipment, etc.
      • tarpaulins, awnings, camping equipment, sails, awnings, car covers, appliances or furniture, etc.
      • flags, banners, etc.
      • dust rags, kitchen towels and similar products, life jackets, parachutes, etc.

This class also includes:

  • production of textile parts of electric blankets
  • production of handmade tapestries

This class does not include:

  • production of textile products for technical purposes, see

13.93 Manufacture of carpets and carpet products

This class includes:

  • production of textile floor coverings:
    • carpets, paths, mats, mats, etc.

This class also includes:

  • production of felt floor coverings

This class does not include:

  • manufacture of mats and paths from wicker materials, see
  • production cork coverings for floor, see
  • production of flexible floor coverings such as vinyl, linoleum, etc., see

13.94 Manufacture of ropes, twine, twine and nets

This class includes:

  • manufacture of twine, ropes, twines and cables of textile fibres, tapes and the like, whether or not impregnated, dyed or undyed, coated or uncoated, whether or not protected by a sheath of rubber or plastics
  • production of nets from twine, ropes and strings
  • production of products from twine or mesh fabric: fishing nets, safety nets on ships, protective equipment, which are used for cargo and unloading operations, slings, twine or cables with metal rings, etc.

This class does not include:

  • manufacture of hairnets, see
  • manufacture of wire ropes, see
  • production of nets for sport fishing, see
  • production of ropes and rope ladders, cm.

13.95 Production of non-woven textile materials and products made from them, except clothing

This class includes all types economic activity, associated with the production of fabrics and textile products, not classified elsewhere in Section 13 or in Section 14, and is characterized by a significant number of processing processes and a wide range of manufactured products.

13.96 Production of other textile products for technical and industrial purposes

This class includes:

  • production of narrow fabrics, incl. fabrics with a warp without wefts with an adhesive connection (adhesive tapes)
  • production of labels, emblems, etc.
  • production decorative items finishing: cords and braids, tassels, pompoms, etc.
  • production of impregnated, dyed, gummed and plastic-coated fabrics
  • manufacture of metallized yarns and threads, rubber threads and cords covered with textile materials, textile yarns or tapes impregnated, dyed, coated or protected with rubber or plastics
  • production of cord fabric for tires from high-strength artificial threads
  • manufacture of other treated and impregnated fabrics: trims and similar starched textile fabrics, fabrics coated with glue or substances containing starch
  • production of various textile products: gnotts, flame nets for gas lamps and gas tubes
  • production of raincoat fabric, hoses and hoses, transmission and conveyor belts and drive passes (reinforced or not reinforced with metal or other materials), fabric for sieves, filter fabric
  • production of objects decorative finishing cars
  • production of painting canvas and tracing paper

This class does not include .