Customized solutions for advanced steam production: production steam boilers Bosch Industriekessel with a power range from 175 to 55,000 kg/h can be used in a wide variety of applications. Calculation of parameters and equipment of products are carried out in accordance with the needs of the customer using a variety of options and design options. Result - maximum efficiency energy use, resource conservation and highest availability. The intelligent Bosch Industriekessel control system ensures comfortable, fully automated control of steam boilers.
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UNIVERSAL steam boilers U-ND, U-HD
U-ND, U-HD |
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UNIVERSAL Steam boilers U-MV For small to medium steam needs U-MB |
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UNIVERSAL steam boilers UL-S, UL-SX For medium to high steam or heat needs UL-S, UL-SX |
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UNIVERSAL steam boilers ZFR, ZFR-X For very large steam or heat needs ZFR, ZFR-X |
Bosch Industriekessel offers effective solutions for the production of thermal energy, capable of satisfying almost any consumer needs: produced by us hot water boilers with unit power from 650 to 38,000 kW, they are the basis for individually created systems for a wide range of applications. Calculation of parameters and packaging of products are carried out in accordance with the needs of the customer from a variety of options and design options. The result is maximum energy efficiency, resource conservation and high degree operational readiness. Intelligent control systems developed by Bosch Industriekessel specialists are designed for comfortable, fully automated control of boilers.
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Hot water boilers of the Unimat UT-L series
UT-L |
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Hot water boilers of the Unimat UT-M series For medium to high thermal loads UT-M |
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Hot water boilers of the Unimat UT-H series
For medium to high thermal loads UT-H |
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Hot water boilers of the Unimat UT-HZ series For high thermal load UT-HZ |
German family company Valenzi has been producing canned wild berries, mushrooms and semi-finished soup products for over 50 years. For 31 years, the company's plant was serviced by LOOS steam boilers (owned by Bosch since 2009). In 2012, a comprehensive energy audit was carried out at the plant, as a result of which the management decided to modernize the boiler room using two modern Bosch Universal UL-S boilers with a capacity of 5 tons of steam per hour each. This allowed the company to use energy resources more efficiently, and also made it possible to save up to 40 thousand euros per year. The resulting steam is used for canning mushrooms, processing wild berries and producing soup ingredients. The second boiler is used to cover peak loads.
The ability to supply equipment in the form of fully equipped functional modules ensures a high level of energy efficiency. Together with the boilers, a whole range of related equipment was supplied from the plant, including deaeration equipment WSM, condensate module CSM and others. Built-in boiler economizers, thanks to the use of heat flue gases for heating process water, help achieve significant fuel savings. Thanks to them, the boiler efficiency increased by 4.8%, and fuel consumption decreased in the same proportion. Possibility of adjusting fan speed gas burners provided a significant reduction in energy consumption.
Water treatment components provide the required quality feed water. The WTM system produces softened make-up water. Next, to protect equipment from corrosion, thermal deaeration is carried out using the WSM-V module. During the deaeration process, the water is heated to 103°C, which helps get rid of gases dissolved in the water. Thanks to the compact drainage, expansion, cooling and heat exchange module EHB, the heat from the hot demineralized water is used to preheat the feedwater. This leads to increased system efficiency, reduced fuel and cooling water consumption, and reduced wastewater volume.
The plant's system also includes a CSM condensate treatment module. It collects and accumulates condensate and returns it to the water supply module. Reducing the need for make-up water saves both water and energy.
The BCO/SCO control cabinet with a touch screen makes the process of controlling a boiler or a cascade of boilers intuitive, facilitates and harmonizes the operation of all system components, including boilers. Start-up and shutdown of the boilers are carried out automatically using the integrated SUC control system at the press of a button or after an external command. The step control system allows you to use economy mode work for several boilers. The backup boiler is heated using a built-in coil, which ensures instant start-up if necessary.
Comprehensive modernization of the Valenzi plant has achieved annual savings of 40 thousand euros and reduced emissions carbon dioxide by 300 tons per year.
Short video about the project:
Valenzi is located in Suderburg, Lower Saxony. Founded in 1954. Every year it produces more than 4 thousand tons of canned mushrooms, 2 thousand tons of berries and 700 tons of semi-finished soup products. The company employs more than 100 people. The products have received numerous awards and are supplied to dozens of countries around the world.
Bosch is one of the renowned manufacturers of heating equipment. Its products are characterized by extreme reliability and long service life. Consumers note a minimal number of breakdowns and malfunctions, the presence of high-quality service. Bosch wall-mounted gas boilers will be a real discovery for those who need modern heating equipment.
The main advantages of Bosch gas wall-mounted boilers:
- Design thought out to the smallest detail;
- Easy to operate;
- Minimal user participation in operation;
- Fully automatic operation;
- Built-in self-diagnosis systems;
- Advanced security systems;
- High level reliability;
- Stable work at any time of the year;
- Compact design;
- Low level noise.
Bosch boilers are a combination high technology, performance and impeccable reliability.
Gas wall-mounted boilers Bosch is represented by single-circuit and double-circuit models. Their power varies from 7 to 35 kW, which allows heating an area of up to 350 square meters. m. They work equally well on both natural and liquefied gas. The equipment is equipped with advanced electronics that monitor operating parameters and monitor safety. Bosch boilers use bithermic and separate heat exchangers made of durable steel, which provides resistance to thermal loads and corrosion. Everything you need to connect to the heating system- This circulation pumps, expansion tanks and security groups.
Wall control gas boilers from Bosch is carried out using built-in panels and intelligent electronics. They can also be supplemented with external thermostats. Users and heating engineering specialists note the friendliness of the user interfaces - even a child or an untrained user can control the equipment. Working with boilers comes down to simplest installation coolant temperature and DHW circuit temperature - they will do the rest on their own.
Bosch wall-mounted boilers are a reliable choice for every customer. They are produced on high-tech assembly lines with continuous monitoring of all processes. This approach allows us to guarantee the high quality of our products. The boilers do not cause problems in operation, do not require excessively frequent maintenance, and can operate under conditions of low gas pressure and power surges.
We invite you to purchase Bosch gas wall-mounted boilers in the Teplodvor online store. There are current and time-tested models on sale, accompanied by an official factory warranty. Prompt delivery of purchases throughout Moscow and throughout Russia is provided.
Bosch steam boilers,
UNIVERSAL UL-S, UL-SX series
The Energy group of companies offers a Bosch steam boiler of this series for the need for steam or heat. Available in different capacities up to 28,000 kg/h. It is worth noting that we use this equipment in our projects, but more on that later.
This series is a three-pass boiler with a decent water volume, for any media range requirements. and high power.
In the presented series, the company managed to optimize the passage of gas flows. Now the heat supplied from the burning fuel is almost instantly converted into steam without unnecessary stress on the materials.
So, the main areas of application of these steam boilers are the processing industry and utility systems. GC Energia uses Bosch steam boilers in the construction of boiler houses, about which you can find material in specialized sections on our website. Further in the text we propose to consider the main advantages of this equipment.
Some of the many advantages of the boiler:
Excellent efficiency is achieved due to the three-pass design, standard economizer and excellent thermal insulation.
Simple boiler control.
Excess heat can be used if necessary.
Excellent steam quality.
Equipped with automatic start-up, readiness and shutdown.
Low exhaust defect harmful substances, due to Spanish the latest combustion systems and meticulous selection of the boiler and burner combination.
Compatible with many burner systems
Easy start-up due to the boiler control system with preset parameters.
Easy wiring.
Looking into the history of the brand, we learn that the patent issued in the early 50s for three-pass technology is the key to the success of this type of boiler, which still exists today. The boiler is convenient in every sense, by the way, in that it can be changed to produce superheated steam. Thanks to the bypass valve, it is possible to constantly regulate the temperature of superheated steam over a wide load range. It is worth noting that there is easy access to the surface of the chimneys. For convenience, you can view the information in tabular form:
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Coolant |
Superheated high pressure steam |
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Three-way technology |
Three-way technology |
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Power |
from 1250 to 28000 kg/h |
from 2600 to 28000 kg/h |
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Design overpressure |
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Max. temperature |
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liquid fuel, gas |
liquid fuel, gas |
When ordering these steam boilers from the Energia group of companies, you receive a complete device, so you will have a unit at your disposal that is completely ready for operation. The database includes: boiler body, system. control and safety, burner block, power supply module. pumps, terminal box and control cabinet.
The boiler element configuration has been designed with low emissions, high steam quality and optimum energy efficiency in mind. Thanks to the modular design with consistent use structural elements and parts identical to other series, you can benefit from a particularly attractive price/performance ratio.
| Type | UNIVERSAL U-MB |
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| Coolant | High pressure saturated steam |
| Type series | Three-way technology |
| Power | from 200 to 2000 kg/h |
| Design overpressure | up to 16 bar |
| Max. temperature | up to 204 °C |
| Fuel | liquid fuel, gas |
Classic areas of application for U-MB steam boilers are the food and beverage industry, cleaning and detergents, as well as small industrial enterprises.
Design:
The U-MB steam boiler is built as a three-pass fire-tube-smoke boiler. It consists of many modules, a heat generator part of a three-pass design, a steam chamber located above it and a built-in economizer. The design type of a true three-pass boiler makes it possible to avoid internal flow distribution structures in the chimneys.
The heat generating part of the U-MB boiler is based on the design of the UT boiler, practical use which has been tested thousands of times over many decades. Large geometric dimensions flame tubes ensure the efficiency of the combustion process.
The quality of steam is largely determined by the choice of steam part. Big sizes have a positive effect on the moisture content of residual steam.
The built-in economizer directly affects energy efficiency. The heat contained in the exhaust gases is used to preheat water to feed the boiler and is thus largely recovered, reducing fuel consumption and emissions.
The steam generator is a proven example and is manufactured in accordance with the strict quality assurance system guidelines in Module D of the Pressure Apparatus Fundamentals.
Equipment:
You receive the U-MB model of the UNIVERSAL system as a fully equipped operating unit. It includes an insulated boiler with installed equipment, a boiler control cabinet and a combustion chamber with a reduced level of harmful emissions.
Basic equipment
Various equipment according to the client's wishes
Boiler room components:
- Water treatment module WTM
- Water treatment module WSM
- Service condensate module CSM
- Module for sludge removal, expansion and cooling BEM
- Expansion and heat recovery module EHM
- PM Feed Pump Module
- Expansion module, heat recovery and water drain EHB
- Gas train GRM
- Liquid fuel circulation tank OCM
- Liquid fuel supply container OSM
- SCO plant control system