Cold forming equipment adjuster. Cold forming equipment adjuster Job characteristics, tasks and job responsibilities

\Typical job description Cold forming equipment operator, 5th category

Job Description for Cold Forming Equipment Operator, 5th Class

Job title: Cold forming equipment adjuster, 5th category
Subdivision: _________________________

1. General Provisions:

    Subordination:
  • Cold forming equipment adjuster of the 5th category is directly subordinate......................
  • The 5th grade cold forming equipment operator follows the instructions................................................. ..........

  • (the instructions of these employees are followed only if they do not contradict the instructions of the immediate supervisor).

    Substitution:

  • Cold forming equipment adjuster of the 5th category replaces .................................................. .......................................
  • Replaces a 5th grade cold forming equipment operator.................................................... ....................................
  • Hiring and dismissal:
    The cold forming equipment adjuster is appointed to the position and dismissed by the head of the department in agreement with the head of the department.

2. Qualification requirements:
    Must know:
  • design, methods of checking for accuracy and arrangement of the equipment being serviced
  • techniques for setting up serviced presses and machines
  • design and installation methods of various dies and devices
  • technical requirements requirements for manufactured parts on serviced presses
  • design features repaired dies
  • schematic diagrams of the equipment being serviced
  • device of various industrial manipulators
  • operating principle of automatic control devices and network connection schemes.
3. Job responsibilities:
  • Adjustment of eccentric, friction and crank presses with a force from 3 to 10 MN for stamping of parts and products of varying complexity, as well as presses with a force of over 10 MN for cold stamping of simple and medium complexity parts and products.
  • Adjustment of multi-impact cold heading and nut punching machines with program control.
  • Setting up multi-position, combined, calibrating cold heading machines for heading complex products.
  • Setting up special hydraulic presses for drawing parts from metal blanks.
  • Assembly, disassembly and adjustment of drawing, cutting, punching, forming, combined and bending complex dies and testing after adjustment.
  • Setting up sizing, straightening, sharpening and drawing machines and mills.
  • Setting up automatic, semi-automatic lines and automatic presses and computer-controlled machines for cold stamping of simple and medium-complexity parts and metal products of various profiles.
  • Trial processing of parts and submission to quality control department.
  • Adjustment of individual units of industrial manipulators (robots) with program control.
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4. Rights

  • The cold forming equipment adjuster has the right to give instructions and tasks to his subordinate employees on a range of issues included in his functional responsibilities.
  • The cold forming equipment adjuster has the right to control the execution production tasks, timely execution of individual assignments by employees subordinate to him.
  • The cold forming equipment operator has the right to request and receive necessary materials and documents related to his activities and the activities of his subordinate employees.
  • The cold forming equipment adjuster has the right to interact with other services of the enterprise on production and other issues included in his functional responsibilities.
  • The cold forming equipment adjuster has the right to get acquainted with draft decisions of the enterprise management concerning the activities of the Division.
  • The cold forming equipment adjuster has the right to submit proposals for improvement of work related to the responsibilities provided for in this Job Description to the manager for consideration.
  • The cold forming equipment adjuster has the right to submit for consideration to the manager proposals for rewarding distinguished employees and imposing penalties on violators of production and labor discipline.
  • The cold forming equipment adjuster has the right to report to the manager about all identified violations and shortcomings in connection with the work performed.
5. Responsibility
  • The cold forming equipment operator is responsible for improper performance or failure to perform his job duties provided for in this job description - within the limits specified labor legislation Russian Federation.
  • The cold forming equipment operator is responsible for violating the rules and regulations governing the activities of the enterprise.
  • When transferring to another job or being released from a position, the Cold Forging Equipment Operator is responsible for the proper and timely delivery of work to the person taking up the current position, and in the absence of one, to the person replacing him or directly to his supervisor.
  • The cold forming equipment operator is responsible for offenses committed in the course of his activities, within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
  • The cold forming equipment operator is responsible for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
  • The cold forming equipment operator is responsible for compliance with current instructions, orders and regulations for maintaining trade secrets and confidential information.
  • The cold forming equipment adjuster is responsible for compliance with internal regulations, safety and health regulations fire safety.
This job description has been developed in accordance with (name, number and date of document)

Head of structural

§ 42. Cold forming equipment adjuster, 3rd category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of over 1 to 3 MN for cold stamping of simple and medium complexity parts and products. Adjustment of single-impact cold heading, nut punching, nailing and universal bending machines and presses, automatic machines for setting rivets, screws, screws and other products. Setting up cutting machines, press shears, vibrating shears and other shears. Assembly, disassembly, installation and adjustment of simple cutting and piercing dies and testing after adjustment. Adjusting the speed of conveyors of varnishing machines. Determining the suitability of dies for work. Instructing stampers of the service area. Participation in current repairs equipment.

Must know: device and rules for setting up the equipment being serviced and the dies and devices used; techniques for setting up presses and automatic machines and methods for installing dies; technical requirements for manufactured products; purpose and conditions of use of control and measuring instruments, special and universal devices; rules for the use of cooling and lubricants; tolerances and fits, qualities and roughness parameters.

§ 43. Cold forming equipment adjuster, 4th category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of over 1 to 3 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of 3 to 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of two-impact cold heading and nut punching machines for landing blanks of bolts, rivets, screws and other products with cylindrical heads, heads with a mustache or square heads. Assembly, disassembly, installation and adjustment of cutting, drawing and bending dies of medium complexity and testing after adjustment. Pre-adjustment of automatic, semi-automatic lines and automatic presses for cold stamping of parts and metal products of various profiles of varying complexity. Ensuring uninterrupted operation of the line. Adjustment of grippers of industrial manipulators (robots) with program control.

Must know: design and kinematic diagrams of serviced equipment, interaction of mechanisms of automatic, semi-automatic lines and automatic presses; arrangement of used dies, special and universal devices and control and measuring instruments; arrangement of standard industrial manipulators; rules for checking manipulators for operability and positioning accuracy; system of tolerances and landings, qualities and roughness parameters.

§ 44. Cold forming equipment adjuster, 5th category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force from 3 to 10 MN for stamping of parts and products of varying complexity, as well as presses with a force of over 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of multi-impact cold heading and nut punching machines with program control. Setting up multi-position, combined, calibrating cold heading machines for heading complex products. Setting up special hydraulic presses for drawing parts from metal blanks. Assembly, disassembly and adjustment of drawing, cutting, punching, forming, combined and bending complex dies and testing after adjustment. Setting up sizing, straightening, sharpening and drawing machines and mills. Setting up automatic, semi-automatic lines and automatic presses and computer-controlled machines for cold stamping of simple and medium-complexity parts and metal products of various profiles. Trial processing of parts and submission to quality control department. Adjustment of individual units of industrial manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and design of serviced equipment; techniques for setting up serviced presses and machines; design and installation methods of various dies and devices; technical requirements for manufactured parts on serviced presses; design features of the dies being repaired; schematic electrical diagrams of the equipment being serviced; device of various industrial manipulators; operating principle of automatic control devices and network connection schemes.

§ 45. Cold forming equipment adjuster, 6th category

Characteristics of work. Setting up eccentric, friction and crank presses with a force of over 10 MN for stamping parts and products of varying complexity. Setting up presses for pressing and unpressing wheel pairs of rolling stock. Assembly, disassembly, installation and adjustment of punching, forming and combined complex dies and testing after production adjustment. Adjustment of multi-position, combined, calibrating, cold heading machines for heading complex products. Setting up automatic, semi-automatic lines, automatic presses and computer-controlled machines for cold stamping of complex parts and metal products of various profiles. Disassembly, adjustment and assembly of complex components and devices of control systems. Setting up presses for stamping parts made of precious metals and alloys with tighter tolerances. Setting up and adjusting manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and design of serviced equipment; techniques and methods for setting up serviced presses; technical requirements for manufactured parts on serviced presses; design, kinematic diagrams of automatic, semi-automatic lines and automatic presses; methods of adjustment, repair and installation of equipment.

Average required professional education.

I CONFIRM:

________________________

[Job title]

________________________

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

Cold forming equipment operator, 3rd category

1. General Provisions

1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of a 3rd category cold forming equipment adjuster [Name of the organization in the genitive case] (hereinafter referred to as the Company).

1.2. A 3rd category cold forming equipment adjuster is appointed to the position and dismissed from the position in the manner established by the current labor legislation by order of the head of the Company.

1.3. A 3rd category cold forming equipment adjuster belongs to the category of workers and reports directly to [name of the immediate supervisor's position in the dative case] of the Company.

1.4. A 3rd category cold forming equipment adjuster is responsible for:

  • timely and high-quality performance of tasks as intended;
  • compliance with performance and labor discipline;
  • compliance with labor safety measures, maintaining order, compliance with fire safety rules in the assigned work area (workplace).

1.5. A person with secondary vocational education in this specialty and at least 1 year of work experience is appointed to the position of 3rd category cold forming equipment adjuster.

1.6. In practical activities, an adjuster of 3rd category cold forming equipment must be guided by:

  • local acts and organizational and administrative documents of the Company;
  • internal labor regulations;
  • rules of labor protection and safety, ensuring industrial sanitation and fire protection;
  • instructions, orders, decisions and instructions from the immediate supervisor;
  • this job description.

1.7. A 3rd category cold forming equipment operator must know:

  • device and rules for setting up the equipment being serviced and the dies and devices used;
  • techniques for setting up presses and automatic machines and methods for installing dies;
  • technical requirements for manufactured products;
  • purpose and conditions of use of control and measuring instruments, special and universal devices;
  • rules for the use of cooling and lubricants;
  • tolerances and fits, qualities and roughness parameters.

1.8. During the period of temporary absence of a 3rd category cold forming equipment operator, his duties are assigned to [deputy position title].

2. Job responsibilities

A 3rd category cold forming equipment adjuster performs the following job functions:

2.1. Adjustment of eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of over 1 to 3 MN for cold stamping of simple and medium complexity parts and products.

2.2. Adjustment of single-impact cold heading, nut punching, nailing and universal bending machines and presses, automatic machines for setting rivets, screws, screws and other products.

2.3. Setting up cutting machines, press shears, vibrating shears and other shears.

2.4. Assembly, disassembly, installation and adjustment of simple cutting and piercing dies and testing after adjustment.

2.5. Adjusting the speed of conveyors of varnishing machines.

2.6. Determining the suitability of dies for work.

2.7. Instructing stampers of the service area.

2.8. Participation in routine equipment repairs.

In case of official necessity, a 3rd category cold forming equipment adjuster may be involved in performing duties overtime, in the manner prescribed by law.

3. Rights

A 3rd category cold forming equipment operator has the right to:

3.1. Get acquainted with the draft decisions of the enterprise management concerning its activities.

3.2. Submit proposals for improvement of work related to the responsibilities provided for by this job description for management's consideration.

3.3. Inform your immediate supervisor about all shortcomings in the production activities of the enterprise (its structural divisions) identified during the performance of your official duties and make proposals for their elimination.

3.4. Request personally or on behalf of the immediate supervisor from heads of departments of the enterprise and specialists information and documents necessary to perform their job duties.

3.5. Involve specialists from all (individual) structural divisions of the Company in solving the tasks assigned to them (if this is provided for by the regulations on structural divisions, if not, with the permission of the head of the Company).

3.6. Require the management of the enterprise to provide assistance in the performance of their official duties and rights.

4. Responsibility and performance evaluation

4.1. The 3rd category cold forming equipment operator bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation, criminal) responsibility for:

4.1.1. Failure to carry out or improperly carry out official instructions from the immediate supervisor.

4.1.2. Failure to perform or improper performance of one's job functions and assigned tasks.

4.1.3. Illegal use of granted official powers, as well as their use for personal purposes.

4.1.4. Inaccurate information about the status of the work assigned to him.

4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to ensure compliance with labor discipline.

4.2. The assessment of the work of a 3rd category cold forming equipment operator is carried out:

4.2.1. By the immediate supervisor - regularly, in the course of the employee’s daily performance of his labor functions.

4.2.2. By the certification commission of the enterprise - periodically, but at least once every two years, based on documented results of work for the evaluation period.

4.3. The main criterion for assessing the work of a 3rd category cold forming equipment operator is the quality, completeness and timeliness of his performance of the tasks provided for in these instructions.

5. Working conditions

5.1. The work schedule of a 3rd category cold forming equipment operator is determined in accordance with the internal labor regulations established by the Company.

5.2. Due to production needs, a 3rd category cold forming equipment adjuster is required to go on business trips (including local ones).

I have read the instructions on __________/___________/“____” _______ 20__.

Unified Tariff and Qualification Directory of Work and Professions of Workers (UTKS), 2019
Part No. 1 of Issue No. 2 of ETKS
The issue was approved by Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45
(as amended by Order of the Ministry of Health and Social Development of the Russian Federation dated November 13, 2008 N 645)

Cold forming equipment adjuster

§ 42. Cold forming equipment adjuster, 3rd category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of up to 1 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of over 1 to 3 MN for cold stamping of simple and medium complexity parts and products. Adjustment of single-impact cold heading, nut punching, nailing and universal bending machines and presses, automatic machines for setting rivets, screws, screws and other products. Setting up cutting machines, press shears, vibrating shears and other shears. Assembly, disassembly, installation and adjustment of simple cutting and piercing dies and testing after adjustment. Adjusting the speed of conveyors of varnishing machines. Determining the suitability of dies for work. Instructing stampers of the service area. Participation in routine equipment repairs.

Must know: device and rules for setting up the equipment being serviced and the dies and devices used; techniques for setting up presses and automatic machines and methods for installing dies; technical requirements for manufactured products; purpose and conditions of use of control and measuring instruments, special and universal devices; rules for the use of cooling and lubricants; tolerances and fits, qualities and roughness parameters.

§ 43. Cold forming equipment adjuster, 4th category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force of over 1 to 3 MN for cold stamping of parts and products of varying complexity, as well as presses with a force of 3 to 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of two-impact cold heading and nut punching machines for landing blanks of bolts, rivets, screws and other products with cylindrical heads, heads with a mustache or square heads. Assembly, disassembly, installation and adjustment of cutting, drawing and bending dies of medium complexity and testing after adjustment. Pre-adjustment of automatic, semi-automatic lines and automatic presses for cold stamping of parts and metal products of various profiles of varying complexity. Ensuring uninterrupted operation of the line. Adjustment of grippers of industrial manipulators (robots) with program control.

Must know: design and kinematic diagrams of serviced equipment, interaction of mechanisms of automatic, semi-automatic lines and automatic presses; arrangement of used dies, special and universal devices and control and measuring instruments; arrangement of standard industrial manipulators; rules for checking manipulators for operability and positioning accuracy; system of tolerances and landings, qualities and roughness parameters.

§ 44. Cold forming equipment adjuster, 5th category

Characteristics of work. Adjustment of eccentric, friction and crank presses with a force from 3 to 10 MN for stamping of parts and products of varying complexity, as well as presses with a force of over 10 MN for cold stamping of simple and medium complexity parts and products. Adjustment of multi-impact cold heading and nut punching machines with program control. Setting up multi-position, combined, calibrating cold heading machines for heading complex products. Setting up special hydraulic presses for drawing parts from metal blanks. Assembly, disassembly and adjustment of drawing, cutting, punching, forming, combined and bending complex dies and testing after adjustment. Setting up sizing, straightening, sharpening and drawing machines and mills. Setting up automatic, semi-automatic lines and automatic presses and computer-controlled machines for cold stamping of simple and medium-complexity parts and metal products of various profiles. Trial processing of parts and submission to quality control department. Adjustment of individual units of industrial manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and design of serviced equipment; techniques for setting up serviced presses and machines; design and installation methods of various dies and devices; technical requirements for manufactured parts on serviced presses; design features of the dies being repaired; schematic electrical diagrams of the equipment being serviced; device of various industrial manipulators; operating principle of automatic control devices and network connection schemes.

§ 45. Cold forming equipment adjuster, 6th category

Characteristics of work. Setting up eccentric, friction and crank presses with a force of over 10 MN for stamping parts and products of varying complexity. Setting up presses for pressing and unpressing wheel pairs of rolling stock. Assembly, disassembly, installation and adjustment of punching, forming and combined complex dies and testing after production adjustment. Adjustment of multi-position, combined, calibrating, cold heading machines for heading complex products. Setting up automatic, semi-automatic lines, automatic presses and computer-controlled machines for cold stamping of complex parts and metal products of various profiles. Disassembly, adjustment and assembly of complex components and devices of control systems. Setting up presses for stamping parts made of precious metals and alloys with tighter tolerances. Setting up and adjusting manipulators (robots) with program control.

Must know: design, methods of checking for accuracy and design of serviced equipment; techniques and methods for setting up serviced presses; technical requirements for manufactured parts on serviced presses; design, kinematic diagrams of automatic, semi-automatic lines and automatic presses; methods of adjustment, repair and installation of equipment.

Secondary vocational education required.