Brazier from a small barrel. Creating a simple barbecue from a barrel according to a step-by-step plan. Working with a metal barrel

if you have country cottage area or live in a private house and love barbecue, then you need own grill. Can be used for making various materials. From the previous article you could learn how to cook meat. Today we will look at instructions for making a device yourself from an ordinary barrel, which is found in almost any household.

You will have to work with welding machine, Bulgarian. Follow safety precautions to avoid injuries and unpleasant consequences. You will also need to prepare metal containers, especially if flammable substances were stored in them.

If you take a responsible approach to manufacturing, as well as design the design, then it will look no worse than purchased analogues. It is recommended to paint the surface using heat-resistant paint.

In this article we will look at several options. You can use a more convenient and suitable method.

Brazier made from a metal barrel with a volume of 200 liters

First, let's consider the option of making a portable device without a cover. This model is ideal option For small dacha, as it does not take up much space. All work takes a minimum of time. Therefore, you need to prepare materials and tools, then start making your own.

We will need the following:

Iron barrel 200 l;
Square pipes 20X20 mm and 25X25 mm;
Metal tape 25 mm wide;
Steel corner 25X25 mm;
Heat-resistant paint;
Diesel fuel.

The thickness of the rolled metal should be no more than 1.5 mm.

On initial stage we need to thoroughly wash the metal barrel outside and inside. If solvent or alcohol was stored in it, their vapors may explode during sawing work using a grinder. Fill the container completely with water, leave for 30-60 minutes, then drain the liquid and leave the container to dry in the sun.

Now the container needs to be cut in half. To do this, measure the circumference of the barrel and divide the result by four. You can use any cork as a guide; measure in each direction according to the calculated length. Then measure a straight line between the points. This will be the middle of the container. We do the same on the other side and draw a clear line along the container.

We put on safety glasses and, using a small grinder, saw the metal container in half along the marked lines. Don't forget to follow safety precautions.

We will frame half of the barrel using corners. To do this, measure the length of the short side of the container, add 1 cm to it and mark a line on the L-shaped profile. Cut at an angle of 45°C. We prepare two such segments.

We cut two pieces of 25X25 mm profile, the same length as the corners. We apply them to end sides, and clamp the prepared corners on top. Now we apply the corner to the long side of the barrel, mark a line and cut at an angle of 45°C.

We assemble the structure from the prepared corners upside down. All angles must be right. Then we grab it by welding.

At the next stage, we try on the trimmed barrel to the welded contour. If one edge does not stand up immediately, you can apply a little pressure with your hands. We insert a square profile from the sides. After such a check, we perform complete welding of the frame.

Now we need to prepare the stops from profile pipe 25X25 mm. You can adjust the length yourself, but it is recommended to make it about 30 cm. On one side, cut the profile at an angle of 15°C.

When four stops are ready, mark 17 cm on each side. Insert the stops into the frame at a cut angle of 15°C. We catch the plane and outline the legs with a marker. Along the marked line, cut out the edging until the barrel stops.

Then we insert the supports into the grill, securely weld all the cuts, and also weld the structure to the frame.

To make the legs we will use a 20X20 mm profile pipe. The length of the four segments should be 90-95 cm. Then we insert them into the welded supports.

From the short sides iron barrel We mark the internal length and cut off the steel strip and weld it. Mark a piece of corner along the long side and cut it with a grinder. Using this profile, you can adjust the distance depending on the size of the skewer.

We install a grinding disc on the grinder and clean out all the irregularities and welds. The design should be neat and even.

Before painting, you need to burn the container; to do this, clean the inside of the barrel, pour diesel fuel (1-1.5 liters) into it, set fire to a rag and throw it into the container. You need to wait until the diesel fuel burns out completely. This process allows you to completely get rid of old paint. After this, we wash the surface using a Karcher.

We wait until the barrel is completely dry and cover it heat-resistant paint, which will dry in about one day. The grill is completely ready for use.

Step-by-step instructions for making a grill with a lid

If you do not have experience working with a welding machine, and you want the grill to have a lid, then use another design option. Before work, you need to clear the container of fuels and lubricants or other products that were stored in it. We process the outer surface grinding disc installed on an angle grinder.

Now we cut out the flap. Select sizes at your discretion. During work grinder follow safety precautions.

To hold the lid, we attach two galvanized strips to the sides. We fix it with rivets, as shown in the photo below.

Now let's attach the lid to the barrel. To do this, you can use regular door hinges. We fix it with rivets.

if you have old wardrobe, then take the handle from it and attach it to the structure.

Any chimney is suitable curved pipe, which we screw to the barrel.

The grill is almost ready, you can attach the grate so that you can cook meat not only on skewers.

We cover the manufactured device with heat-resistant paint and leave it for a day so that the surface is completely dry. After this, you can start preparing kebabs.

Do-it-yourself vertical grill

From a 200 liter old barrel you can make a multifunctional design with an oven and barbecue. At first glance, it may seem that the task is difficult, but after watching the video below, you will understand that you can quickly and easily build such a barbecue.

These are the devices you can make yourself without outside help. Therefore, do not rush to throw away the old barrel. In addition to the barbecue, you can make other things from it useful designs. if you have interesting option using metal containers, then share it in the comments.

Among the many designs is a barbecue made from a barrel attracts with its simplicity and accessibility. The container, laid horizontally, is carefully cut longitudinally either into two equal parts, or about a third of the side part is cut out, which will serve as a lid. The bottom of the barrel should not be touched in order to maintain the rigidity of the structure. The cover is mounted on hinges, equipped with a handle and stops for fixing in open state. Most of the barrel serves as a tray where the grate is installed, and coals are placed on the bottom. For convenience, the grill must be installed on legs or other support.

For work you will need:

Grinder with cutting and grinding wheel.
Welding machine and electrodes.
Electric drill with a set of drills.
Tape measure, ruler, square.
Hammer, core, pliers, screwdriver.
Set of wrenches, file.

The materials must be prepared:

Steel barrel.
Metal corner.
Heat-resistant paint (it is recommended to use the material for painting car mufflers).
Spray bottle, brushes.
Self-tapping screws, bolts and nuts.
Individual protective equipment(glasses, gloves).

The most necessary tools and materials.

In some cases it may be necessary additional accessories, available to the user.

Where to begin?

The work will begin choosing the volume of the future barbecue and creating a working drawing. In practice, designs made from 200-liter barrels have proven themselves to be effective, allowing you to cook a lot of food at once and creating optimal temperature regime. Making a working drawing is an important stage during which the final formation design solution, details are being worked out, the design of the stand is being thought out, etc.

After the drawing is created, it is necessary to rinse the barrel thoroughly. Fill it completely with water and pour it out immediately before the sediment settles. Dry the container in the sun to release any vapors that may be present inside. This will avoid fire or even explosion when cutting metal.

Must be removed old paint, otherwise it will begin to bubble and lag when heated.

Firewood selection

Firewood for barbecue is important element, on which the taste and quality of cooked food depends. It is recommended to use only deciduous wood, since coniferous wood has a high resin content, which makes food bitter. The best option is firewood from trunks fruit trees, capable of providing even heat and giving food a subtle pleasant aroma. You should not use aspen firewood - the smoke released contains toxic substances.

How to cut a barrel?

To the surface of the barrel Using a marker and ruler, mark cutting lines. The barrel can be cut exactly in half, which will allow you to use one part as a lid or make another grill out of it. Another option is possible, when the cut off part is smaller than the main one.

In this case, the cutting line does not reach the ends by about 2-5 cm, so as not to disturb the rigidity of the barrel.

Procedure:

The side surface of the barrel is marked according to the selected size and shape.
Use a grinder with a cutting wheel to carefully cut off the required part.
The edges of the cut on the barrel and lid are carefully cleaned of burrs, and unevenness is smoothed out.

The cut edges of the lid and side surface of the barrel must be secured with a corner, which is secured either with self-tapping screws or by welding. After welding, the edges are processed again with a grinder and a grinding wheel.

If you decide to cut the barrel in half, similar actions are performed, the only difference will be the passage of the cutting line through the end of the container.

Creating a Frame

The frame, or stand, should have a height that is comfortable for the owner. The best option it is considered 0.9-1 m (counting together with the barbecue), but each person has his own preferences. There can be many options for frame design:

A cross made of two rectangular frames connected in the middle part.
Semicircles with legs into which the barrel fits.
Conventional supports connected by a rectangular horizontal frame, inside which a barbecue (barbecue) is installed.

Other options are also possible.

There are no significant advantages of one method over another; the choice is determined by the taste and personal preferences of the owner.

Manufacturing stages

Let's look at how to make a grill from a steel barrel. Procedure(from the very beginning):

Washing and cleaning the barrel inside and out.
Cutting according to the selected option.
Edging the edges with a corner.
Assembling the stand.
Installation of hinges and handles (after installation, they can be temporarily removed so as not to interfere with further actions).
Attaching support elements for mounting a grill or skewers support.
Final procedures.
Processing of the internal compartment.

The inside of the barrel is usually covered with deposits from previous materials stored in it. Used to remove plaque various ways, the simplest and most effective of which is firing.

The plaque ignites, separates from the walls and is easily removed from the inside.

Brazier with cutout

This design is convenient because wind flows do not enter the pan, there is no ash residue on the prepared dishes. During operation, the lid tilts back and does not interfere with cooking, and when finished, the grill closes.

Brazier made from two halves of a barrel

This option is easier to work with, since all operations on the halves are almost identical. The only difference is the installation of the handle and interior design- one part requires the installation of a grill and supports for skewers, the second can serve as a stand or shelf for ready-made dishes.

Barbecue smokehouse

There are designs for smokehouses made from metal barrels, but they are completely different from the option under consideration.

Using a barbecue as a smokehouse is impossible without additional improvements.

Refinement to smokehouse

To create a smokehouse based on a barbecue, you need to create additional element - compartments for storing fuel, installed instead of a support under the grill. It is another barrel, equipped with a cutout of such a shape that the barbecue fits into it on top without cracks or gaps. This is important because smoking efficiency is reduced due to smoke loss. Both compartments are connected by a chimney through which smoke enters from below into top part(barbecue). To do this, it is convenient to use the cork hole available in both barrels. The result is a kind of smoke generator that also serves as a stand for the barbecue.

Painting

To paint, you must first prepare the surface - clean, degrease, sand it. Some of this work is done before cutting the barrel, the rest just before painting.

Paint can be applied either by spraying or manually using a brush.

What paint should I use?

Considering the specific nature of the barbecue, you will need matte black paint that is resistant to high temperatures. The best option would be special paint for car mufflers. A regular coating will not work, since when the case heats up, the paint layer will bubble and peel off.

Grinding and firing

All these operations are easiest to perform mechanically. An electric drill with an attachment is suitable for grinding, firing is best done with a torch, and for painting an electric airless sprayer is used.

These devices significantly speed up work and allow you to get optimal results.
Useful video about making a barbecue from a barrel

Advantages and disadvantages

A DIY brazier made from a metal barrel has the following advantages:

Possibility to cook various dishes, not just kebabs.
Simplicity and convenience of cleaning, repair or maintenance.
You can cook many dishes at one time.
Ease of manufacture.
Convenience, cost-effectiveness of use.

The disadvantages include:

The metal's tendency to corrode.
The walls of the grill become very hot.
Difficulty or impossibility of transportation.

It’s quite easy to make a barbecue from a barrel with your own hands. In terms of its characteristics, it will be in no way inferior to structures manufactured industrially, but its cost will be several times lower. What will it take?

To make a barbecue or barbecue from a barrel with your own hands, you will need the following tools:

grinder with cutting and grinding discs;
electric drill with a set of drills;
spray gun or brush for painting;
roulette;
marker;
welding machine or riveting tool.

You also need to prepare the following materials:

barrel with a volume of 50-200 l (depending on the required furnace performance)
steel corners with a metal thickness of 2-3 mm and shelves of 25 mm;
steel tape 10-15 mm wide and 2-3 mm thick;
round pipe (diameter 18-24 mm) or square section(20-25 mm) with a wall thickness of 2-3 mm;
heat-resistant paint;
two steel handles;
steel hinges for lifting the lid and a hook for fixing the position.

Step-by-step instructions for making a barbecue

A brazier from an iron barrel can be made in one of the following ways:

From two cut halves. The design allows for convenient access to the entire internal space, but reduces wind protection;
With cutout for lid. It protects the internal volume from precipitation and wind, retains heat from the coals longer, but reduces the ease of access to the prepared products.

Brazier from a 200 liter barrel: step-by-step instructions for making from two cut halves

Creating a barbecue or barbecue from a barrel with your own hands is carried out according to the following step-by-step instructions:

We thoroughly rinse and clean the metal barrel from substances stored in it and from external contaminants. To do this, we use cleaners and solvents on the outside, and first water and then solvents on the inside.
Mark the cutting lines. To do this, use a tape measure to measure the circumference of the base, divide the resulting value in half, then plot the calculated length on it from the starting point. We connect the starting and delayed points with a straight line using a marker. We draw straight lines along the side walls perpendicular to the plane of the base to the opposite side of the barrel. Using a marker, draw another cutting line connecting the two side points.
We fix the barrel in a stationary state and saw it with a grinder along the markings. Be sure to use the funds personal protection: gloves, glasses and thick clothing. It is important to make a neat cut, since the second half can later be used to refine or change the design being created, or for a new barbecue from a barrel.
We cut out the edging for the barbecue from the steel corners. The dimensions of the sides are as follows: the length is equal to the length of the container plus double the width of the corner shelf, and the width is 8-10 cm less. That is, you need to cut 2 long and 2 short corners. We make the ends straight or at an angle of 45 0 for subsequent welding, taking into account the fact that the long flanges should be directed towards inner side, and the side ones - to the outside.
Using a welding machine, we weld the edging and get a single frame.
We place half the barrel in the edging and check the tightness of the fit. If necessary, use a grinder to carefully clean the ends of the edging. It is strictly prohibited to file the container itself.
Using an angle grinder, we cut out the pipes according to the external dimensions of the length and width of the edging so that it is possible to weld them securely to each other and insert the edging into the frame. The long parts of the two structures will touch the side surfaces, and the end angles will be inserted into the pipes.
We weld the pipe structure.
We check the fit of the edging in the frame.
We cut legs for the frame from pipes. Their length is selected taking into account the height of the person who will cook the kebab in the grill. Usually it ranges from 0.8 to 1.2 m. We cut the ends at an angle of 15 0 so that their planes are parallel.
We weld the legs to the frame with a spread of outside. This will increase the stability of the structure.
We take a steel strip and make additional supports for the container. To do this, we bend it along the diameter of the barrel, and then cut it to length so that it can be welded to the edging.
We weld the edging to half the barrel.
We weld the supports to the edging.
We check the fit of the barbecue into the stand body.
Along the long parts of the container, using a grinder, we cut recesses opposite each other for the location of skewers.
We weld steel handles at the end parts.

Instructions for making a barbecue with a cutout

If the first option takes a lot of time to make and you have difficulties with it, then don’t despair, since making a barbecue with a cutout from a barrel is much easier and faster.

To do this you will need:

Rinse and clean the barrel.
Mark the cutting line. To do this, it is necessary, at a distance of 5-10 cm from the end parts, to draw a line with a marker 1/3 of the length of the circumference of the barrel parallel to the base on both sides, and then connect their ends along the side walls.
Use a grinder to cut out the marked area.
Attach the cut part to the barrel using two rivet loops.
In the side parts, use a grinder to cut parallel thin holes in the place of kindling coals with a length of 8-12 cm and a width of up to 3 mm.
Make a stand for the barbecue using the method described in the instructions above, or make only the support legs from pipes and weld them to the ends of the barrel.
Weld the handles on the sides of the grill.
Make slits in the body for laying out the skewers.
On the side opposite to the opening of the lid, you need to weld a hook to fix its position.

To make a barbecue from a barrel with your own hands, you need to change the drawings slightly: inside you should weld shelves from steel corners to install the mesh. This results in a design that is universal in use.

The final stages of processing the finished product: grinding, firing, painting

At the first stage of processing the structure, it is necessary to perform firing to remove decorative coatings, remove or neutralize traces of substances stored in the barrel. Take a rag, soak it in diesel fuel or gasoline, lay it out in an even layer on the grill and set it on fire.

After the rag burns out, we begin sanding the surface. To do this, use a grinder with a grinding disc attached to it to remove the surface layer from all metal parts of the structure. The result should be a shiny, smooth surface.

At the third stage, clean the surface to be painted from shavings and dirt, use a soft rag soaked in alcohol. When the surface is dry, apply several layers of paint using a spray gun.

Upgrading a barbecue from a barrel to a smokehouse

If a barbecue was made according to one of the instructions, a smokehouse from a barrel can be easily modified and obtained universal design. The finishing touches include equipping the barbecue with an opening lid made from the other half, with the installation of two chimney pipes. If the design was carried out according to the second instructions, then you will have to cut two chimneys into the lid.

The longer the pipes, the higher the draft.

Pros and cons of homemade barbecue designs

The construction of a barbecue with your own hands from a barrel has the following advantages:

cheapness;
simplicity of design;
maintainability;
optimal cooking performance.

The disadvantages of a self-made barbecue include:

unbalanced design in terms of maintaining heat capacity;
deformation of heated metal parts due to incorrect temperature conditions;
fire hazard;
high risk of burns.

Problem about self-production a grill or barbecue looks very profitable and attractive due to the possibility of using scrap materials and the simplicity of the design. However, it has a number of disadvantages that must be taken into account.

A do-it-yourself barbecue made from a barrel will be an excellent tool for culinary art. In the courtyard of your estate you can install stationary grill, but this will require a lot of effort and time. Move to another location brick building will be impossible. The situation is completely different if the barbecue body is made of a barrel.

Design features

A brazier made from a metal barrel has a number of positive aspects:

low manufacturing costs;
lightness of design, mobility, easy to transport;
simple repair and maintenance;
easy to clean;
safety of use;
Excellent heat retention when cooking.

A barbecue made from a metal barrel is easy to make, but can corrode

Along with the advantages constructive solution It also has disadvantages:

the barrel material is susceptible to corrosion;
Strong heating of the housing during operation can cause burns if safety precautions are not followed.

Video “Do-it-yourself barbecue from a barrel”

From this video you will learn how to make it yourself beautiful grill from an ordinary metal barrel.

Preparatory procedures

The good news when making a barbecue from a barrel is that the amount of materials required for the work is significantly less than the list of tools:

From the tools:

welding machine;
grinder with discs for cutting and grinding;
measuring instrument: tape measure, scriber;
jigsaw;
fastening tool;
electric drill with a set of drills.

When selecting a barrel for a barbecue, its size is not important. It can be 50, 100 or 200 liters. The main thing is that this container has not previously been used for fuels and lubricants. The smell of petroleum products is very persistent and will be present in all dishes prepared on such a grill. For such purposes, containers that no one has needed for a long time are usually used. Therefore, it is important to make sure that there are no rusted cavities, especially in places close to the bottom and lid of our barrel. After making sure of suitability source material, it is necessary to thoroughly wash the inner surface as much as possible.

Cutting container

Before cutting the barrel, you need to clearly understand the purpose of the future structure. Will it be just a grill, a barbecue, or something like a potbelly stove with the ability to prepare ordinary dishes. Depending on the chosen design, mark the barrel and get to work. During the cutting process we use a jigsaw or grinder. It is important to take all safety precautions and direct sparks to a safe location. Perform work only with safety glasses.

Self-production

It will be convenient to use the intended support when working with the barrel itself, so let's start with the support.

From any steel profile, which comes to hand, we weld a frame in the form of a parallelepiped (the same cube, only elongated). The profile should not bend, but also not be bulky. Its size is arbitrary - from 15x15 mm to 60x60 mm. It would be appropriate to use a pipe of the same size.

The first thing to do is reliable support for barbecue

Our frame should be several centimeters longer than the height of the barrel. Width - less than the diameter of the barrel by the same few centimeters or coincide with the last size. We determine the height of the frame according to our height so that later it will be convenient to use the barbecue. The support can take the form of two rigidly fastened racks, welded with half rings, into which the frame of the barbecue will be laid.

With cutout

Let's install the original container into the welded support structure, laying it on its side. Let's mark the lid to be cut out on the side of the barrel located in front of us. The width of the lid should be less than half the circumference of the barrel. The length on one side must be at a distance of at least 3 cm from the end of the container, and on the other - at least 25 cm in order to be able to equip this side of the grill with a chimney.

We cut out the lid with a grinder, but not all the way. When a cut is made along the line on which the hinges will be installed, they must be welded. This will avoid distortions and inaccuracies in the installation of the cover. Only after installing the hinges do we completely cut out the lid of our grill. It's already functional. You just need to make stops on the body, weld any inside along the closing line metallic profile so that the lid does not fall through. WITH outside lids, between the hinges, it is necessary to weld a stop so that fixation in the open position is convenient. Usually the angle is 100–120 °C.

Having a barrel and some basic skills, you can make a comfortable barbecue yourself

Now let's weld the handle to the lid. We will make it ourselves from a rod or take a ready-made one from unnecessary equipment. We will weld a thin profile to the inside of the body along the side surfaces. We will use it to support skewers and grates when preparing a barbecue.

After cutting out the cover, it is necessary to clean the inner surface of rust and dirt. To do this, take a drill with a special cylindrical brush and go through the entire internal cavity. After this, to remove the old layer of paint, we will burn the container.

We weld the body of our barbecue to the support, if it has one permanent place dislocations. In the case when a mobile unit is needed, we will weld the brackets to the container and drill holes in the support so that they can be bolted together. This is necessary for the stability of the structure. To create traction, we drill holes or make longitudinal cuts in the lower part of the body. Holes with a diameter of 10–18 mm will allow our case to maintain rigidity. And longitudinal cuts can weaken it. The slots are relevant when installing cast iron grates at the bottom of the unit.

Let's start building the chimney. We do it on the side where we left more than 25 cm from the end of the container. Metal pipe We weld a chimney with a diameter of 70–150 mm to the barbecue body. We place the welding place in the upper part of the grill. If you cut a small piece of pipe at an angle of 45° and weld the rotary elbow of the chimney, then the welding point is made at the end of the container. With this pipe arrangement, traction will be better.

Of two halves

The simplest implementation would be to cut the original container in half. Therefore, barbecues made from two halves of a barrel are often found.

We cut the container and weld the hinges without finishing the cuts. We weld the handle, then a stop between the hinges, which protects the lid from tipping over. We clean the outer and inner surfaces of dirt and old paint coating. We connect the structure body to the support by welding or fastening devices. Drill holes in the bottom of the grill.

This design does not require a chimney. When cooking, the smoke will simply rise and move in the direction of the wind. On the one hand, this is bad, because it is inconvenient to cook, because the smoke will try to get into your eyes, on the other hand, the food will receive an unforgettable aroma of coals.

An open grill does not need a chimney

With smokehouse function

To make a barbecue with a smokehouse or grill function, you will need to upgrade any of the above models:

Prepare another metal container, preferably a smaller one, for use as a firebox.
Cut out a lid for storing firewood. Drill holes for the traction device.
Cut connecting holes between the grill body and the firebox. If the structure has a chimney, then place the firebox with opposite side. If there is no chimney, then you can do it in the middle, blocking the draft holes. If the firebox is placed on the side, then the draft holes will need to be closed/welded.
Weld the firebox with the grill body.
Weld metal strips inside the body along the line of closing the lid. This is important for creating a seal in the smoking chamber.
Make a hole for draining fat in the lower part of the body.

Any version of the grill can be supplemented with a smokehouse

Coloring rules

After all welding and assembly work we can get busy appearance unit. Considering that the grill will be exposed to fire and smoke during operation, we will choose dark color painting for the entire structure. Usually black color is used. So that the paint can for a long time To prevent corrosion, thoroughly degrease all surfaces of the grill. Only heat-resistant paint should be used. It is best applied using a pressurized spray bottle.

To ensure the quality of the surfaces being painted, three layers should be applied.

After the paint has dried, the unit is ready for use. All that remains is to fill it with food, firewood or coal.

What could be better than the smell fried meat and aromatic tea in nature? Almost all memories of pleasant moments are associated with countryside holiday with friends around the fire and brazier. The prerogative when preparing meat is given to men, because it is believed that this is not a woman’s business. Let us not dispute the right of the stronger sex, which has come down to us from ancient times. Better yet, let’s look at how to create a barbecue from a barrel - an economical option for relaxing in the country. Let's take a closer look at the different options.

Pros and cons of homemade structures

A barbecue made from scratch from a metal barrel will allow you to fry excellent kebabs, steaks, sausages, chicken, fish, bake potatoes, cook food in pots and much more. The main advantages of this solution include:

Easy metal cleaning, repair and low maintenance.
Using such a barbecue is safe and practical. Welding work are carried out independently.
The metal holds heat remarkably well, so the meat is effectively fried.
The price of materials is minimal, any budget can handle it.

Barbecue from a small barrel

The disadvantages of such a device are:

Instability to corrosion.
Rapid heating, which can result in burns.
The one-piece design does not allow it to be transported over long distances.

Video: Barrel grill in action

What tools and materials are needed

Many summer residents have often wondered how to make a barbecue out of a barrel with their own hands. Having a barrel is only half the battle. In addition, you should worry about additional materials and some tools in advance. To create a full-fledged barbecue you will need the following equipment:

Bulgarian;
electric welding;
metal cutting disc;
gloves and safety glasses;
roulette;
marker;
electric drill;
spanners;
hammer;
drills, screwdrivers;
drill;
grinding disc.

Barrel in the form of a barbecue

For the construction of such original design you will also need main and Additional materials:

empty metal barrel the right size. Often, to make a barbecue with your own hands, they use 200-liter barrels, but other options are possible;
door hinges;
bolts connecting parts;
metal corners 20x25;
door knob;
steel tape;
mesh of of stainless steel;
fasteners;
profile pipes;
for mobile movement of the structure, you can use 4 wheels;
special paint;
cooking temperature regulator.

Where to start the manufacturing process

The first thing to think about is the type of model you would like to get. The most convenient way is to draw a sketch of the selected option. Next, to create a barbecue from a barrel with your own hands, drawings are drawn up, for example, as in the photo.

The drawing provided is just one of possible options. The diagram should indicate dimensions that can be easily calculated taking into account the parameters of the barrel. This will help you not to be distracted by measurements and calculations while working.

Then we proceed to manufacturing the required parts, these include:

pipes and angles of the required size;
the required number of hinges, bolts, screws and other parts, according to the drawing.

Before starting work, you need to make sure that the barrel is completely empty and does not contain flammable or other harmful liquids. If necessary, it should be washed so that it does not ignite while using the welding machine. Often used for barbecues metal containers for fuel and lubricants in sizes 200, 100 or 60 liters.

The barrel is placed in an elevated area and secured securely, then the paint is removed from the surface. For this, a stiff brush is used or the process is carried out using a grinding unit with a flap disk. The paint removal procedure must be carried out, otherwise when heated it will bubble and create inconvenience.

How to cut a barrel correctly

The next stage is to work with the main structural part - the barrel. This is very important point during the manufacturing process. The further quality of the entire structure depends on the evenness of the lines and the uniformity of the cut. Before starting work, use a tape measure and a marker to mark the cutting lines. If necessary, remove the barrel from the raised platform and then secure it back in place.

First cut option:

Using a grinder, only part of the container is cut out, which will later serve as a lid. Its size should be 1/4 of the circumference of the barrel.
Leave 2-5 cm on each edge.
The edges of the cuts are cleaned and irregularities are smoothed out.
After the work has been completed, the dimensions and configuration of the corner for finishing the cutout are determined.

Cut out part of the barrel

Second option:

You can make a barbecue out of a barrel with your own hands, as seen in the photo, from a barrel cut in half, creating two identical parts.
From the halves you can make two full barbecues or one in which one part will serve as a lid.
A door handle is attached to it, and door hinges connect it to the main part.
The result is a grill with a lid.

The barrel is cut in half

Step-by-step instructions for making different barbecues

At each stage of work, utmost attention is required, since any deviation or distortion can affect the stability of the structure. All preliminary workpieces are installed on a convenient surface, and then fastened by welding at a right angle.

How to make a grill with a cutout

After the barrel is cut, a chimney is made. For this purpose they use steel pipes with a diameter of 70 mm at an angle of 45°. Connect both sections of the pipe in the form of an elbow. The joint is carefully welded to eliminate the possibility of gaps.

The inside of the grill barrel is finally cleaned. For this purpose they are used special means for cleaning microwave oven, especially if the walls inside were full liquid oil.

Since the size of the barbecue stand depends on personal preferences and the size of the barrel, you will have to make it yourself. It is made from a profile pipe with rectangular cross-section. The frame is made folding and consists of two rectangles.

The size of the pipes should be comparable to the volume of the barrel (for example, for a 100 l container - 20x30 mm, and for 200 l - 30x50 mm, respectively). Frames are welded from pipes, one of which is slightly larger, and the second is smaller (fits inside the first). The frames are secured with a bolt in the center (the bolt is used as a hinge). A washer is placed between the frames to create a gap.

Then a piece of the barrel is installed, which will serve as a lid on the main part, and with a marker, the places where the door hinges will be attached are marked. Next, using bolts and nuts, the hinges are attached first to the lid and then to the main part of the grill. To prevent the lid from falling inward during use, a steel strip is welded to it on the sides.

Then a voluminous door handle is attached to the barbecue from a barrel, or it can be welded from a profile pipe, as in the photo.

To hold the grate, several steel wires (8-10 mm in diameter) are installed across the entire barrel. On both sides of the bottom row, the wire should protrude 8 cm from the end of the barrel wall. By welding a piece of similar wire between them, you can get handles for installing or moving the barbecue.

Order of placement of steel fasteners

The upper part of the side wall of the barrel is cut round hole for installing a chimney. Holes are made at the bottom of the cylinder for ventilation. Smaller holes are drilled in the middle of the grill for drainage. If you want to install a temperature regulator, you will need another hole in the lid for mounting.

A hook is attached to the back of the lid to secure the two parts in the open position. This is very necessary equipment, which will allow you to safely use a barbecue from a barrel. After all, it will be blocked.

Brazier made from two halves of a barrel

The principle of constructing a barbecue with a lid is practically no different from the option described above. But in this case, it is necessary to frame the edges with a metal corner, which can be attached by welding or screws.

The hole in the barrel is used to install the chimney. You need to try to ensure that when building a barbecue it is in the upper part. This model, when installing special racks, is quite suitable for placing grill spits.

You can buy a grill grate in a store, or you can use a stainless mesh for this. Instead of steel wire, parts specially made from steel tape are also used to secure the grill, which are attached to the bottom edge of the barrel.

There is also a second option for creating a barbecue from a barrel cut in half. It uses only half a barrel, or two barbecues can be made from one barrel. You can learn more about creating a grill without a lid with your own hands from the video.

Video: Barbeque from a barrel without a lid

Barbecue with smokehouse function

Only at first glance this design seems very complicated. To create it you will need two barrels. The grill and smokehouse are made exactly according to the diagram. The most difficult part of this process is connecting the two containers together and making a door at the bottom for adding firewood.

Scheme for making a barbecue with a smokehouse

The device is original, but not very practical, since it is rare to use a barbecue and a smokehouse together. And heating the structure is very difficult. Therefore, it is better to make them separately and removable, using the same stand for installation.

Painting the grill according to all the rules

To give a barbecue from an old barrel a more aesthetic appearance, it should be painted. To do this, thoroughly degrease the surface and cover it with a heat-resistant coating, which include:

Silicone enamels that can withstand temperatures up to 600ºC.
Thermal powder paints are suitable, but they are quite difficult to use at home. These paints require high temperature firing.
Oxidation is a rather complicated procedure, but it can be done even at home. The grill parts are degreased with sulfuric acid. Next, they are boiled in a soap solution and boiled in a sodium solution for 1.6 hours. After which the product is coated with a non-stick layer that can protect the metal from corrosion.

Also, any inventive barbecue owner can install various shelves on it at his own discretion. This will make the cooking process more comfortable, and the barbecue from an unnecessary barrel will give more home view.

Option with shelves

A barbecue made from a metal barrel will be an excellent tool for making barbecue. During use, you can come up with many other functions, you just need to use a little imagination, and you will delight your family and friends with wonderful food made in the fresh air.