Almost every Russian summer resident or gardener has apple and pear trees on their property. Some people don’t think about their varieties and simply harvest them every year. Someone, on the contrary, plants specific species to obtain fruits for specific purposes.
Harvests are rarely harvested for consumption in their original form. After all, they cannot be stored for a long time without retaining their quality. Apples and pears most often become the basis for making preserves, jams, liqueurs and juices.
Everyone loves juices. However, those of them that are presented on store shelves contain far from the most healthy supplements. And to find natural product, you need to work hard and shell out a lot of money for it. It is much easier to be sure of the naturalness of the juice by producing it yourself.
In this article we will talk about apple choppers and their features.
Description
Of course, you can always go to the store household appliances and purchase electric juicer or a combine. But this requires considerable costs. You can build a hydraulic shredder with your own hands using the tools available in your garage.
First, let's talk about the main advantages of this device.
- Firstly, as already noted, it is quite cheap way for making juice at home. Secondly, using this equipment you can save time. Large quantities of fruit are processed in a short time.
- Thirdly, this method of squeezing is the most profitable, because it allows you to get almost all the juice contained in the apple. The amount of waste is minimal.
- Fourthly, a homemade shredder will allow you to save not only money, but also own strength. After all, it requires the slightest physical effort from you.
- Fifthly, with the help of equipment you can quickly put into use surplus crops.
- And finally, sixthly, due to its simplicity, the chopper is durable and reliable. If for some reason it does break down, you can always fix it yourself using improvised means.
There are three types of apparatus, depending on the materials from which it is made:
- wood;
- metal;
- combined.
However, specific materials do not play a big role in the operation of the shredder. The main thing is that they are of high quality and able to withstand the required load.
How to do
Now let's move on to the main thing - assembling the device at home. To begin, prepare the materials and tools you will need. We warn you right away that you will need a lathe and milling machine. Of course, few people have them in their personal household, but someone you know will definitely be able to help you. The machines do not require large amounts of work. You will need a welding machine and a grinder; they are much easier to get.
First of all, you will need a metal sheet d80 mm made of stainless steel. It is used to make steps for the gear shaft to exit from under the bearings. To pre-process the sheet you will need a lathe.
The next step is the manufacture of that same shaft. This is where it comes into play milling machine, with which you need to remove eight faces. Experienced engineers recommend making triangular notches on the teeth. This should improve productivity. A simple grinder is suitable for this work.
An important stage of assembly is the manufacture of the body. The most suitable and often used basis for it is the outer body of the Soviet washing machine With vertical loading. They were usually made of stainless steel, and the wall thickness was one and a half or two millimeters. Good parameters for the future shredder.
The base must be divided into four equal parts. Now the welding machine comes into play to transform the individual parts into a single body. But before you start welding the side fragments, bottom part The sheets should be bent a little so that there is a gap between the wall and the shaft.
The gear shaft must be well secured in order to rotate smoothly. For these purposes, simple bearing units are used.
The crusher needs a strong support frame. It is most often made from strong wooden planks. A base is attached to the bottom of the frame on which the waste container will be located. To attach the crusher to the support frame, metal angles welded using a welding machine are used.
The engine is the heart electric shredder. The motor can be purchased at specialized electronics stores. Or you can use a unit from the same old washing machine, provided that it is still working.
The main thing is to install the electric motor so that splashes and other processed products do not fall on it during operation of the chopper. For the motor to operate correctly, it must be equipped with a remote control that regulates the operation process. It is a simple mechanism with a button to turn the electronics on and off. You can also purchase a remote control at an electronics store.
By the way, many gardeners note that home crushers are often more reliable and more powerful than electronics from manufacturers. And with their help you can prepare not only juices, but also wines.
How to upgrade
A home chopper is quite simple and easy to use. However, there are several ways to improve the operation process.
- Mobility. Not all areas can have their own for the crusher. comfortable spot. Someone has to move it often, and the structure weighs a lot. To make this task easier, screw rollers to the frame. It can also be equipped with a handle. Together these pieces will provide easy transportation.
- Strengthening. During operation, the crusher body may bend. You can avoid this by bolting it to the top corners of the frame.
- Convenience. To ensure this, it is recommended to tighten a special belt. It can be secured with a special bolt for clamping, as well as using the main block along the guides.
- Reduced splashing. It will cause you a lot of problems. As already mentioned, the electric motor must be protected from liquid ingress. To do this, you should use the widest possible dishes. The frame should be slightly lower so that the products do not fall from a great height.
You can find drawings in various reference materials and specialized Internet resources. They will significantly facilitate the assembly processes and reflect improvements to the device.
How to care
Assembling a chopper is a complex process. If you did everything right, then the hardest part is over. However, this does not mean that the device will not require anything else from you. To ensure correct and high-quality operation, you need to regularly maintain the shredder.
During operation, the crusher constantly gets dirty, waste flies in different directions, but it is easy to clean. It needs to be washed thoroughly. Please contact Special attention to hard-to-reach places. Bacteria and mold that accumulate there can get into the juice, causing it to spoil quickly.
And don't forget to unplug the crusher before cleaning. After washing, the device must be completely dried.
The process of assembling a home shredder is not an easy task. You need to have skills, engineering thinking, and a variety of tools and materials on hand. If you manage to make a chopper yourself, then every summer and autumn you will be able to get natural juice from apples and other products right in your garden.
For details on how to make an apple chopper with your own hands, see the video below.
Everyone loves homemade apple juice because it is not only delicious, but also healthy. But where can you get real apple juice, without chemicals and preservatives? You can hardly buy it in stores. The only solution to this problem is to make your own homemade apple juice.. However, in order to get it, you need to overcome a number of small difficulties. To make your work easier, you will need an apple chopper and a juicer. Thanks to the chopper, you will spend a minimum of time and effort getting homemade apple juice. In this article we will look at manufacturing methods homemade shredder for apples.
The chopper can be purchased in a store or online, but real craftsmen will make this unit themselves and spend a minimum of money. A chopper is necessary for crushing apples into small pieces; if the apple is well chopped, then it is easier to crush, and the juice yield is much greater. It is believed that the more homogeneous the mass after grinding, the easier it will be to squeeze out the juice.
What are the advantages of an apple crusher:
- For recycling large quantity apples it will take a minimum of time.
- Virtually no waste. All the juice is squeezed out of the apples and a small amount of pulp remains.
- To design a home shredder, you will need minimum costs.
- Everything is reduced to a minimum physical effort.
- Processing small batches of apples, which is most suitable for the household.
- Reliability and practicality equipment.
- In case of malfunctions, repairs are carried out independently, which again saves money.
In order to construct an apple chopper yourself, you will need a basic set of tools that every owner has. In addition to tools, you also need materials; if you don’t have them on the farm, then you need to make a purchase.
Making an apple chopper with your own hands, drawing and diagrams
Shredders can be different types, some are metal, others are wooden, and others combine both materials. But the main thing is not what the crusher is made of, but how it works.
Combination apple chopper
First we need a sheet of metal, stainless steel, d 80 mm. From this blank we make steps for the shaft exit and for the bearings. Work is carried out on lathe.
Next we will need a milling machine to make the gear shaft. As shown in the drawing, remove 8 faces. To enhance the crushing effect, take a grinder and make triangular notches along the entire length of the teeth..
You can use a washing machine as a body, namely its outer part. The washing machine must be top-loading, made of stainless steel with a wall thickness of 1.5-2 mm. Then we cut it into four parts and get 2 end and 2 side parts. We put all the parts together, making a box, and weld it. Before finishing welding the side parts, we bend the sheets of metal slightly below, making a small gap between the working shaft and the wall of the chopper.
To ensure that the shaft rotates smoothly and is well secured, we use conventional bearing units, which are present in circular machines. We make a support frame from the corners. The base of the machine is made of wood. The board base is located at the bottom, since containers are placed on it to receive the exiting mass from the chopper.
To create a control unit we use special ballasts, basically this is a button responsible for turning it on and off. The belt is tensioned by fixing it with a special bolt for clamping and by moving the body along the guides. It is necessary to screw a handle and rollers onto the frame, which increase the comfort of using the device and allow you to independently transport the chopper to any place.
The crusher body is attached to the upper corners of the frame using bolts, which eliminates its bending under pressure, since the apples have their own weight. To reduce splashing, use a wide basin and make the frame low. The electric motor is placed on the side so that liquid does not get on it.
1 – housing, 2 – stiffener, 3 – working shaft, 4 – bearing axle boxes, 5 – belt pulley, 6 – belt, 7 – electric motor, 8 – frame, 9 – rollers, 10 – control unit, 11 – transportation handle , 12 – housing mounting bolts with stiffening angles
This crusher, made with my own hands, is practically no different from the factory one, due to its performance and technicality. To avoid buying a motor, you can use a motor from an old and unnecessary washing machine or other equipment. The chopper, powered by an electric motor, is used for crushing apples not only for juice, but also for wine. Such a crusher will always come in handy on the farm. After passing through the crusher once, even the hardest apples turn into a monotonous mass that can be loaded under a press and squeezed out the juice.
To get a good juice yield, after crushing the mass should lie for several hours, then when pressed the juice will quickly come off on its own.
Caring for Apple Choppers
If you made an apple chopper with your own hands, then caring for it will be as easy as shelling pears. The most important rule is cleanliness. Wash the unit thoroughly after each use. Even all hard-to-reach places should be washed and cleaned. There should be no apples, since their remains can produce blossoms, and when the machine is started again, the blossoms will get into the mixture, and then into the juice, which will lead to its rapid spoilage.
Before starting cleaning, be sure to turn off the power to the device!
Do not leave the shredder outside in the rain. Moisture will not only rust the metal, but also damage the engine. If your crusher is made of wood, then moisture is also contraindicated for it.. After each use, unplug the shredder, wash it well and hide it indoors.
Conclusion
To enjoy delicious apple juice in summer and winter, just make a homemade chopper and squeeze out the juice. Making an apple crusher is very simple and quick, plus you will spend a minimum of money. Scrap materials, old washing machine and you already have your own apple chopper. With this device you can chop not only apples, but also pears and other fruits. An apple chopper will become simply an indispensable thing in the house; with just a little effort, your efforts will be rewarded.
Homemade apple juice has a lot of fans. And not only because it has a distinct taste, fresh apple juice contains vitamins and nutrients. In stores, fresh juice, as they say, is real, without chemicals and preservatives, you cannot find it. The only option is to squeeze out a can of fresh juice yourself. But this will require a special device.
An apple chopper and a juicer will help you overcome a number of difficulties in preparing and processing fruits. With such equipment, preparing juice will take three times less time than with manual processing.
Check out the benefits, features, and process of making a shredder in your home workshop.
Why you should get a crusher
This device can be easily found and purchased online or in a store, but real craftsmen construct a crusher with their own hands, spending a minimum of money during the manufacturing process. Such a device is made from scrap materials.
A crusher is needed to crush apples into small pieces. This will make it easier to crush the apples and increase the juice yield. It is generally accepted that the finer the mass, the more productive the result of producing apple juice at home.
Shredder advantages
The universal crusher has a number of advantages:
- Processing large volume apples will take a minimum of time.
- The amount of waste is kept to a minimum. All the juice is squeezed out of the fruit, and a small amount of cake is used for the remainder.
- Designing a home shredder is a low-cost process.
- When processing fruits in this way, physical effort is reduced to a minimum.
- Small batches of apples are most convenient to process, which is ideal for household use.
- The equipment is practical and reliable.
- If the installation fails, you can repair it yourself, without resorting to the help of specialists, which significantly saves money.
To construct an apple crusher at home, use a standard set of tools. No special equipment is needed here. In addition, you will also need materials to manufacture the device, and if you do not have suitable parts on hand, you will have to make a purchase.
Shredders come in different types:
- metal;
- wooden;
- combined.
But the main thing is not what the installation is made of, but how it copes with functional tasks. So, let's look at how to make a crusher with your own hands.
Preparation of material
For work, prepare a sheet of stainless steel, d80 mm. In the future, the metal will have to be processed on a lathe and made from it into steps for the shaft exit and for bearings.
Gear Shaft Design
For manufacturing, a milling machine is used and 8 edges are removed. In order to increase the productivity of the installation, triangular notches are made with a grinder on the teeth (along their entire length).
Case manufacturing
For the base, a case from an old top-loading washing machine is suitable, namely its outer part, made of stainless steel with a wall thickness of up to 2 mm. During the processing process, the workpiece is cut into four parts, obtaining 2 end and side parts. The elements are folded into one structure and grabbed welding machine. Before finally welding the side parts, metal sheets in the lower part they bend a little, making a small gap between the rotating shaft and the wall of the structure.
For smooth rotation, the shaft is well secured using bearing units similar to those installed in circular machines. In order for a home-made apple crusher to stand securely, it is attached to a support frame, for the manufacture of which metal corners are used.
For the base of the machine, wooden blanks from durable rock are taken. A plank base is placed at the bottom, on which a container is subsequently placed to receive the processed mass at the outlet, which later needs to be placed under the apple press.
Improving the device
For ease of operation, tighten the belt, which is secured using a special bolt for clamping and by means of the main block along the guides.
Rollers and a handle are screwed to the frame, which makes it easy to transport the chopper.
The apple crusher body can be avoided from bending by attaching it to the upper corners of the frame using bolts.
Note! To avoid splashing when processing apples, make sure that the container in which you collect the puree at the end is wide. When designing, make sure the frame is low, otherwise processed food will flop into the basin and splash around.
Control unit assembly
To do this, you will need special ballast equipment. Don’t be scared by the loud name - this is a button responsible for issuing commands: “turn on” and “turn off”.
The electric motor is mounted on the side of the structure so that liquid and splashes from the processed fruit do not fall on it.
A do-it-yourself crusher made from scrap materials is no worse than purchased models, but the only difference is appearance. By the way, sometimes homemade devices show greater productivity and technicality than units developed by specialists.
To save on design costs, you don’t even have to buy a motor, but take an old unit from a washing machine.
The use of an installation powered by an electric motor allows you to chop apples not only for juice, but also for making wine.
An apple crusher is an indispensable thing on the farm. By passing the fruits through the chopper only once, you will get a monotonous mass, and after repeated processing, you will get a substance with a consistency similar to puree. A home crusher can handle any variety of apples, even the hardest ones.
After this, the processed fruits are loaded under an apple press or into a juicer to obtain fresh juice or juice.
How to care for your home crusher
If you managed to make a shredder, then the hardest part is over. Don’t worry about caring for and cleaning the crusher yourself - it’s as easy as shelling pears.
The main rule for operating devices in contact with food products, - cleanliness of the units. After each grinding, thoroughly rinse the surface of the device, clean and dry even in hard to reach places- these are the main centers of accumulation of bacteria and mold, which not only lead to rapid spoilage of juice, but are also dangerous to human health.
Important! Before you start cleaning, turn off the power to the crusher!
To be able to enjoy delicious juice both in summer and in winter, it is enough to design a home apple crusher and learn how to squeeze the juice. Assembling such a unit is quite simple. You will receive undoubted advantages and significantly save money.
It's no secret that all fruit juices include useful material. In addition, they are also very tasty, so both adults and children especially love them. Today, the most common juice is apple juice. There are a lot of apples growing in our country, and the juice from them is both tasty and healthy. Therefore, many people are wondering how to make juice with their own hands, without preservatives and flavoring additives. After all, unfortunately, you can’t buy one like this in stores.
In order to decide this question, you need, firstly, to use a so-called fruit chopper, and secondly, a juicer, which is perfect for apples. With the apple crusher mentioned above, you can get more juice. At the same time, you will put much less effort into preparing it.
In our article we will look at how to make an apple crusher with your own hands (its drawings will also be provided to your attention).
DIY chopper
So, we need to create a so-called chopper with our own hands. First of all, it is worth noting that the device itself can be various types. It all depends on the material from which it is made. The choice is wide - from wood to metal. But this is not the most important thing in a crusher; how it carries out its work is very important.
We will consider a crusher made of two types of materials at once - metal and wood. First we need a sheet stainless metal, the thickness of which will be no more than 8 centimeters. From this piece it will be necessary to make steps for the bearings and for the shaft exit. This stage of work must be done on a lathe.
Process of creating a crusher
Next, to create an apple crusher, the drawing of which you can see in the article, we will need a milling machine. We will use it to create a gear shaft. As you can see in the drawing, it will be necessary to remove 8 faces. And in order for crushing apples to be quite effective, you also need to use a grinder to make special triangular notches on the teeth along their entire length. This is what will help you crush the apple quickly and easily.
To make the body of the described device, many people use the body from an old washing machine. But it is worth noting that when choosing it, it is necessary that the metal of the body be stainless, and the machine itself should be a vertical-loading device. Its walls must be at least two millimeters thick.
It needs to be cut into 4 equal parts - two end and two side. Then we put the parts together and get a box that needs to be welded around the edges. But before you completely finish the welding process in the side parts, you will need to bend the metal a little and leave a small gap. This gap is necessary between the working shaft and the wall of the chopper itself.
A do-it-yourself apple crusher is made in exactly this way.
Making the crusher body
In order for the apple crusher shaft to be well secured and rotate smoothly, you can use ordinary bearing units, which are found in all circular machines. You will need to weld a support frame from the corners, and the base of the device can be made of wood. The board base should be placed at the bottom, since containers will be placed on it into which the mass coming out of the chopper will fall.
We made the base of the apple crusher with our own hands, and now we’ll work on the motor.
Crusher control unit
To create a control unit for an apple crusher with your own hands, we use a regular button, which will be responsible for starting and turning off the device. The belt, which can be seen in the drawing, will be tensioned using a special clamping bolt while the body moves along the guides.
Don’t forget to screw on the handle, which will increase the ease of use of the crusher. To reduce splashing, use a wide basin and make the frame low. Place the electric motor on the side, then moisture will not get on it.
Bottom line
Such apple crushers, which are made exclusively with your own hands, do not differ much from those that are produced in factories and sold in stores. It is worth noting that if you have an old washing machine, then you don’t have to buy a motor, because it can be taken from a washing machine. Both technically and externally the device is identical to others.
It is also worth noting that this chopper, which operates from electricity, is used not only for the production of juice, but also for the production of wine. A homemade apple crusher, the drawings of which you saw in our article, will always come in handy on the farm.
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