Is it worth starting a business producing thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in works on exterior decoration. Thermal panels consist of insulation and clinker tiles.
Business in the production of thermal panels is very profitable because the material is in demand. It gained its popularity due to its long service life and good heat-retaining properties. All of the above allows us to safely assume that this business idea can be profitable if implemented correctly.
Thermal panels production technology:
- In special aluminum forms - matrices processed in advance the right composition, - clinker tiles are placed. One of the main rules of this stage is compliance with established distance standards.
- Then, to protect the polyurethane foam from ultraviolet rays, a layer is laid out quartz sand.
- After these operations, the aluminum forms are filled with insulation composition.
- Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for modification to the required parameters.
Key points in the production of thermal panels
The basis of thermal panels are: insulation, metal profiles and cladding. Their features:
- Cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, rather than absorb, water, and will be able to survive temperature drops.
- A 5-10 cm thick expanded polystyrene plate is used as insulation for a future thermal panel. In the process of creating the element, polystyrene foam is glued to its outer part using special compounds.
- Mortgages metal profiles they also play important role in the production process of thermal panels. The edges metal parts jagged, and thanks to this they will adhere better to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.
What equipment to choose for the production of thermal panels
The necessary equipment for the production of thermal panels includes the following equipment:
- mechanisms for creating foam plastic: ripening bunkers, pseudo-foaming agents, etc.;
- steam generator, vacuum installation, block forms;
- secondary devices (air spring, fan, etc.).
You will also need clinker tiles to make thermal panels. There are 2 options here: either purchase equipment for production and start creating Supplies independently, or purchase raw materials from suppliers.
There is an opinion that today there are few enterprises in Russian markets that supply equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in price and performance.
So that the production of thermal panels does not ultimately drive the owner into debt, but brings good profit and worked with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part that includes the production of thermal panels are consumables, such as axle boxes for fastening, anti-adhesive grease, quartz sand.
How much money do you need to start a business producing thermal panels?
One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among huge amount business ideas. Fixed funds in this production are spent on renting or purchasing premises and equipment. In addition, you may want to save money, and instead of producing clinker tiles, the choice will fall on purchasing them from suppliers. In this case, the company will be able to save money at first, but in the future, if the business takes off, it will still have to buy the necessary equipment.
In order to establish stream production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, renting premises and equipment for production needs, and in addition, on raw material reserves. The amount will be about 5 million rubles (if you count it together with the equipment for creating clinker tiles).
Organizing a production of this scale (360 panels per shift) will require an area of 250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. To produce 360 panels per shift, it is necessary to hire 14 people.
Production does not have to require such large expenses, but if you invest less, it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).
An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of at least 100 m². You will also need to hire a staff of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.
Is it profitable?
Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a thermal panel production project? These designs, as previously written, are accelerating their pace in gaining first place among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to act ahead of your competitors.
In the best case, and with serious investment, the thermal panel production business will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?
How much can you earn
This line of business is mostly seasonal, so its profitability ranges from 15 to 20%. With properly established production and sales markets, net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.
Which OKVED code must be specified for the production of thermal panels
When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section “C”, which includes different kinds processing production. Here, code 23.61 is suitable for the production of thermal panels - the production of various concrete products that are intended for use in construction industry activities.
What documents are needed to open
If you initially plan to sell thermal panels in large quantities construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option will be registration of a limited liability company. You can register as individual entrepreneur, but the first option provides more options. The registration authority will need to prepare and submit:
- a statement of the established form and a decision of the meeting of shareholders on the creation of a limited liability company;
- address information legal entity(in most cases indicates the address of the production area) and the Charter;
- information about the company director and chief accountant.
In addition, you will need to register with government agencies and open a bank account.
Which taxation system to choose for the production of thermal panels
Among several systems by which it will be necessary to pay tax, we focus on the simplified one, it is available for limited liability companies. This system taxation provides a choice of two options for paying taxes:
- You can pay a tax of 15% on the net profit received. But here it will be necessary to provide relevant documents that confirm the expenses incurred by the company in the manufacture of products.
- income tax of 6%. In this case, you do not need to provide any supporting documents about expenses.
Do I need permission to open?
To produce thermal panels, in addition to the LLC registration certificate, you will need to apply for permission from the sanitary and epidemiological station and the fire inspectorate.
It will be possible to speak only when these products are of high quality, manufactured with exact observance of the required dimensions, do not have defective areas, and ensure reliable fastening of all layers of the panel “sandwich”.
The demand for thermal panels is growing, and more and more large enterprises and private entrepreneurs master the technology of their production.
Production of external covering - clinker or other ceramic tiles, porcelain stoneware, artificial stone, etc. - this is a separate issue, and, as a rule, most manufacturers of facade thermal panels purchase ready-made material.
The secret of making panels lies in the technology of reliable joining of the finishing and insulating layers.
Everything here mainly depends on the type of insulation.
Base - polyurethane foam
The production of panels based on polyurethane foam, as a rule, is the “privilege” of large industrial enterprises. The problem lies precisely in the insulation - its production involves precise compliance with complex technological conditions.
First of all, the component composition of the chemical mixture and its thorough mixing in a very limited time are extremely important.
Foaming of the mass occurs in a matter of seconds, and without complex automatic equipment with a control system technological process in this case it simply cannot be done.
Any error in the preparatory phase is fraught with changes physical and chemical properties the resulting product, and as a result - a decrease in the strength and thermal insulation qualities of polyurethane foam boards.
The production technology of thermal panels with clinker tiles is as follows.
- In special aluminum forms - matrices, treated with an anti-adhesive composition, the required clinker tiles are laid out, with precise adherence established distances(achieved with special grooves).
- Then a thin layer of quartz sand or fine marble chips is laid.
Such a measure is necessary to protect the polyurethane foam at the seams from exposure to ultraviolet rays - it is characterized by poor resistance to such radiation.
In some models, embedded elements, metal or polymer, are additionally installed to facilitate the installation of panels on the plane of the facade.
- Next, the freshly prepared component composition of the future insulation is poured into the mold.
Under the influence of complex chemical reactions active foaming occurs, followed by solidification to the required dense state.
This process must take place in a hermetically sealed closed mold under high pressure conditions.
The foaming and hardening cycle is accompanied by an increase in the temperature of the mixture - this takes up to 1 minute.
A distinctive feature of polyurethane foam is its highest adhesion to almost any material: a simple example is ordinary polyurethane foam, which is extremely difficult to clean if necessary.
Thus, during the production process there is no need to use any additional adhesives - the tiles and embedded elements will adhere perfectly.
Even this short description allows you to see the importance of process automation and precision in the execution of molding dies. The properties of polyurethane foam declared by manufacturers (low thermal conductivity and durability) are possible only with full compliance with all technological conditions.
Unfortunately, some entrepreneurs take the route of minimizing production costs by installing lines low pressure– in this case, a significant part of the thermal insulation properties of polyurethane foam is lost. In addition, with this approach it is almost impossible to achieve perfectly consistent panel geometry.
Polyurethane foam itself tends to bend the plane, and failure to comply with the barometric pressing regime only aggravates this negative quality. In order to give the panels the required rigidity, they often resort to including an additional back layer in the “sandwich” - made of OSB or magnesite board.
All this is also a sign of the production of panels using low pressure technology.
Only the presence of highly qualified personnel, ideal press dies, expensive automated lines, and the use of high-quality raw materials for insulation will allow the production of real thermal panels from polyurethane foam.
Installation "TMP-01 Automatic". Capacity over 700 sq.m. thermal panels per day. With extruded polystyrene foam
The technology for the production of facade thermal panels based on EPS is fundamentally different from the above.
- The raw material is not the component composition for producing foamed polymer, but finished sheets of high quality extruded polystyrene foam, with a density of at least 35 kg/cub.m from leading manufacturers.
As a rule, the material goes through a multi-stage quality control process, so the likelihood of panels being defective due to the fault of the insulation is virtually eliminated.
- The main technological task is to give the EPS the required complexity geometric shape– external outlines, locking system, guide grooves for installing tiles, etc.
This can only be done on computerized machines that carry out three-dimensional thermal cutting of the material with the highest precision.
- After the final molding of the base, it goes to the line for laying and gluing clinker tiles.
Special adhesive compositions guarantee reliable adhesion of the tiles to the base - there have been no cases of spontaneous falling out of the cladding.
The physical properties of EPS give the finished panel the required characteristics mechanical strength, ensure precise adjustment of the mating parts of the facade to each other.
Why is it worth buying thermal panels based on EPS only from well-known manufacturers?
The answer, again, lies in the need for complex, high-precision, expensive equipment for the manufacture of thermal panels, which only large “promoted” companies with a “name” can afford.
Naturally, the recoupment of such costs will only be with large volumes of finished products.
In addition, leading manufacturers have mastered the technology to combat the main disadvantage of EPS - its almost complete vapor permeability.
To make the walls “breathe,” they use a specially developed technique called “closed asymmetrical perforation,” which keeps the vapor exchange through the panel within the required norm.
It is clear that a small semi-handicraft manufacturer does not have the ability to use such advanced technologies, and is unlikely to think about it.
How and where are thermal panels based on polystyrene foam produced?
First of all, the answer to the question “where?” - almost everywhere.
Despite the fact that these panels are at the very bottom on the scale of quality and durability, there is a fairly steady demand for them - not everyone can afford expensive products made from PPU or EPS from leading brands.
Demand creates supply – including for the production line of such thermal panels.
Many engineering companies, both foreign and Russian, have mastered the production of sets of equipment for the production of facade thermal panels from foam plastic, including very small lines that can fit even in a small area.
The cost of such kits is relatively low - from several hundred thousand to a million rubles, depending on the productivity and degree of automation of the process.
That is why most products based on foamed polystyrene are produced in small enterprises.
They produce them and more large firms, but, as a rule, not as the main product, but simply to complement the product range inexpensive models, of course, without giving such guarantees as for polyurethane foam or polyethylene foam.
Foam-based thermal panels are produced in one of two ways:
Method No. 1
The tiles are laid out in a closed aluminum mold for thermal panels (guide grooves are provided for them).
An important note: the tile must have a special “swallow’s nest” groove on the back side. Such tiles do not differ in appearance from ordinary ones, but their cost can be 25-30% higher.
Polystyrene granules are poured over the laid tiles until the mold is filled. Then it closes and hot steam is supplied under pressure through the provided openings. The granules that swell and foam under its action fill all the voids, are fastened together, and the product takes on the dimensions of a mold.
The pressed tile is held in place by penetrating into the groove " swallowtail» polystyrene foam mass and its subsequent hardening. After 6-8 minutes, the finished panel is removed and sent for mechanical finishing.
Method No. 2
Another method is to pre-fabricate the bases for the panels using the same method, but without first laying the tiles. The result is a foam board of the required size and configuration, with guide grooves for the tile material, which is later glued into place.
In this case, you can use tiles with a regular back surface - adhesive composition should hold it securely in place. As a rule, manufacturers working using this technology also supply “bare” panels to the market, leaving the choice of tiles and the process of gluing them to the buyer.
By the way, PPS itself is a good material as insulation. However, many unscrupulous manufacturers, in pursuit of maximum profits, use low-quality raw materials for its production, or, in order to speed up the process, do not comply with established technology requirements and use cheap equipment that is simply not capable of creating material of the required density and quality. As a result, a facade made of such panels is unlikely to last long.
Finally
The completeness of façade cladding with thermal panels, obtaining a long-term effect good insulation buildings and tall decorative qualities, directly depends on the properties of the selected material. It is not cheap - and this is another argument to approach the problem of choice with all scrupulousness.
It is better to choose products from a well-known manufacturer with a well-deserved reputation for many years, one that guarantees quality starting materials, strict adherence to technological standards, careful monitoring of the compliance of their products with established standards.
Thermal panel is a layer of polystyrene foam or polyurethane foam with clinker tiles embedded in the structure of the material. Due to the rise in foreign exchange rates, we made a review of façade thermal panels Russian production.
There are several options for panels, which are divided according to three main parameters.
Material: expanded polystyrene; polyurethane foam; a combination of the above materials; extruded polystyrene foam.
Joint method: “tenon and groove”, joining of rectangular elements with smooth edges.
Cladding material: porcelain stoneware; concrete, ceramics, clinker tiles, etc.
Main manufacturers in Russia:
"Workshop facade materials» (MFM), Moscow;
"FTP-Europa", Moscow;
"Termosit", Zheleznodorozhny city;
"Fride", city of Dedovsk;
"FORSKA", city of St. Petersburg;
"UMB", Moscow;
"Regent", city of Pereslavl-Zalessky;
"Ermak", Novosibirsk city;
"Plitprom", Skhodnya city;
"Foreland", Moscow.
To evaluate the full range of proposals, we will consider the most common panels and their consumer characteristics.
1. Facade materials workshop (MFM)
Options are offered with clinker tiles and with artificial stone (the texture on the models is presented in the form of brick or stone). The thickness of the insulation layer is from 30 to 100 mm.
The company's assortment includes:
“Classic” tiles, imitating the shape of brickwork;
“German Collection” panels, which are a replica of clinker, popular in Germany;
“Spanish Collection” panels, replicas of Spanish texture;
“Stone Collection” tiles imitating masonry from natural stone.
2.FTP-Europe
The manufacturing company, along with producing its own products, sells products from other factories. The company positions itself as a manufacturer of high-quality thermal panels, but models with clinker tiles are of German origin, and porcelain stoneware coatings are supplied from Europe. In fact, only the creation of an insulating layer on materials produced by third-party companies can be classified as domestic production.
The company's assortment includes panels with clinker tiles, with the use of porcelain tiles, plinth options and with an imitation of an aged surface. Polystyrene foam and polyurethane foam are used as the inner layer.
3. Termosit
Patents have been issued for the main products of this company. The production carries out a full technological cycle, which is implemented on automatic lines. Organized own service control, checking products according to a number of parameters. That is why the manufacturer can guarantee the consumer characteristics of its products, which are not inferior in quality to most European companies.
4. Fried
As decorative finishing thermal panels are used only natural materials(clinker tiles, stone, porcelain tiles, facade ceramics). The connections of the products are “tenon and groove”. The insulation in such panels is polyurethane foam and polystyrene foam.
5. FORSKA
Like almost everyone Russian manufacturers, the company uses material purchased from enterprises in other countries as decorative finishing. In particular, the purchase of clinker tiles is carried out in such companies as: ABC, STROHER, FELDHAUS, Interbau, Exagres. Insulation layer: polystyrene foam, neopor or polyurethane foam. The manufacturer offers budget options for Russian thermal panels starting from 990 rubles per 1 m2. Brick panels are currently available in six color solutions.
6. Unique Multi Block (UMB)
The company compares favorably with other manufacturers of thermal panels with its own production of clinker tiles. The experience of producing material is more than 14 years, which indicates the systematic development of the enterprise. Polyurethane foam, expanded polystyrene foam and their combinations are used as insulation. Thermal panels are produced in thicknesses of 60, 80 and 100 mm at a price of 2100 rubles per 1 m2.
7. Regent
The company operates according to the following scheme: purchasing clinker tiles from leading European enterprises and creating panels based on polyurethane foam. The advantage of the manufacturer can be considered a developed own production and technologies that allow maintaining high quality panels throughout their entire service life.
8. Ermak
Used in panel production laser cutting materials, which makes it possible to achieve precise dimensions and good tongue-and-groove joining. The company offers panels in individual sizes and in standard options. Clinker tiles are supplied from manufacturers A.D.W., STROHER, FOSHAN REDLION CERAMIC CO. Insulation extruded polystyrene foam.
9. Plitprom
The manufacturer that began producing thermal panels was one of the first on the Russian market. High-precision European equipment is used in production, which guarantees good connection products during installation. The company supplies facade thermal panels with German brick-like clinker tiles of various color shades and sizes. The cost per square meter of panels is from 1200 rubles.
10. Foreland
The company specializes in the production of thermal panels and artificial stone. Thermal panels are a composite system based on polyurethane foam and a decorative coating ( fake diamond), which is manufactured at the enterprise. Currently, panels of four models are produced: XVII century, EUROK, Utes, Elbrus. The cost of products is from 2500 rubles per 1 m2.
Expanded polystyrene or polyurethane foam?
The assessment of a particular material is based on its technical specifications, operating conditions and consumer opinions. The use of polystyrene foam and polyurethane foam in thermal panels under the same conditions gives us the opportunity to compare and obtain data for an objective conclusion.
Environmental Safety
Properties
Performance characteristics
Conclusion: All things being equal, polyurethane foam is the most acceptable option for use in thermal panels.
Decorative coating. Which one is better?
Manufacturers offer several options for finishing panels: porcelain stoneware; concrete, ceramics, clinker tiles, etc.
Listed above Russian companies The production of thermal panels can be divided into two categories. The first is full-scale production with the production of both an insulating layer and a decorative coating, the second is the purchase finishing materials foreign production with subsequent production of finished products. The cost of the panels depends on the choice of finishing material and the thickness of the insulation.
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Rising energy prices forced residents of northern latitudes to insulate their homes, but since thermal panels for facades had not yet been created, houses were traditionally insulated in several stages: frame, insulation, vapor barrier, finishing with moisture-resistant decorative materials.
A real revolution was the idea of combining polymer insulation with long-known facade tiles, which were used to line walls, imitating noble brickwork or the untreated wild stone of ancient castles. Innovative facade thermal panels have become one of the most popular insulation materials, thanks to their thoughtful configuration and lock connection groove/ridge, which simplifies the connection of modules into a waterproof monolithic fabric of luxurious design.
In our country, until recently, thermal panels for exterior finishing the price was too high, they were not widely used, but when branches of European companies and Russian production began to open, this material became more accessible. Today the market offers thermal panels of different price categories, which depend on the insulation material:
polyurethane foam (PPU);
extruded polystyrene foam (EPS);
expanded polystyrene (foam) (PPS).
- double fired clinker;
- ceramic with glaze;
- porcelain stoneware;
- cement-sand under brick and wild stone.
The most expensive option is finishing with clinker thermal panels, the price of which depends not only on the unique tiles, but also on the reinforcing base made of glass-magnesite slabs. Thanks to the rigid three-layer construction, the panels are easily and securely attached to the sheathing or directly to the wall.
Our catalog contains many collections of the mid-price category, you can see this by going to the online store of thermal panels TD MES. In addition, any client can learn about our services and get advice by contacting specialists:And the cheapest thermal panels are made from standard polystyrene foam decorated with cement-sand castings that imitate wild stone.
Types and differences of thermal panels for facades
All thermal panels for facades presented on the modern market are made from polymer insulation with decorative tiles, but different technologies. In order for products to be aesthetically pleasing and last for decades, their production is possible only at high-tech enterprises equipped with special molding installations. For each type of thermal panels, insulation is produced from certain raw materials that affect performance characteristics products.
1. Expensive, but the highest quality façade thermal panels are made from dense polyurethane foam, with which the facing tiles adhere inextricably. Ready product has the lowest thermal conductivity among similar insulation materials, which is equal to 0.02 W/mK. The polyurethane foam thermal panel is waterproof, has high tensile and fracture strength, is resistant to mechanical and chemical influences, and its cellular structure contributes to effective sound insulation.
2. Thermal panels for the home made from extruded polystyrene foam, produced using a special melting and molding technology, have proven themselves to be excellent. The resulting EPS has a cellular structure, high density and thermal conductivity close to polyurethane foam, which varies between 0.028-0.032 W/mK. Water-repellent decorative tiles are glued into the front surface of the insulation with a thickness of 40 to 70 mm, and plastic mounting sleeves are pressed into the panels for easy installation.
3. The most accessible thermal panels with tiles are made of polystyrene foam with the addition of a fire retardant, which is produced by molding under steam pressure. Under the influence of hot steam, large granules filled with air are formed, so that the sheet itself consists of only 2% polymer. This structure contributes to low thermal conductivity of 0.04 W/mK, ensures air circulation and increases sound insulation.
MES Trading House has been operating in the finishing materials market for more than 8 years; our catalog includes thermal panels for facade finishing produced in Russia with facing tiles from Germany, Poland, China and Belarus. The products of the Belan company from Belarus, which has its own chemical and ceramic production. In the TD catalog you can find thermal panels for the home, lined with cement-sand tiles, but our experts claim that although the CPP serves a little less, it is no worse in quality and appearance than thermal panels with more expensive ceramics.
Therefore, inexperienced customers need to purchase materials from trusted suppliers who work with well-known manufacturers.And most importantly, do not buy a low-quality thermal panel, which, unfortunately, is often the case!
Advantages of thermal panels for home exterior decoration
Ceramic and clinker thermal panels for facades have a number of advantages over other finishing materials:
reduce heat loss by an order of magnitude and increase the energy efficiency of the home;
are lightweight and do not require additional foundation work;
with average mechanical strength, withstand bending and tensile stress up to 550 kPa;
low-flammable G1, and thermal panels belonging to fire hazard category B2, ignite only with an open fire, but do not support it;
withstand sudden temperature changes from +40 to -50 degrees;
not susceptible to fungus, mold, and rotting processes;
protect walls from atmospheric influences and UV radiation;
They last from 20 to 50 years depending on the type of insulation and level of care.
In our Trading House you can purchase façade thermal panels for the exterior of your home, and equip them with insulation parts of various configurations:
ordinary (full-length and half-length);
corner elements(external and internal);
elements for decorating slopes of windows and doors;
lintels for window and door openings.
We have been working in the market for more than 8 years, selling and installing products that are directly supplied from manufacturing plants with a minimal margin. Thanks to minimal markups, our bonuses and discounts, the cost of clinker facade thermal panels per m2 is as affordable as possible.
Our specialists take measurements, select the most harmonious thermal panels for a house made of wood, brick, wall blocks, and carry out installation, directly covering the walls or on a pre-installed sheathing.All these years, we have been providing order delivery services throughout Russia using our own transport or through delivery services to the specified address.
By calling the numbers listed on the website, you can consult with TD specialists, receive comprehensive information about the properties and characteristics of materials, and also order a free surveyor’s visit.
One of the most popular modern building materials for cladding the external walls of buildings are thermal panels. In addition to the decorative function, they perform a very important role as facade insulation.
Thermal panels: what are they?
Age unusual facade finishing very insignificant - it is only a couple of decades old. But the advantages of the innovative material have already been appreciated in Europe, and today thermal panels are confidently taking over the post-Soviet space.
The finish is a structure consisting of two layers. The basis is a panel made of polystyrene foam or polyurethane foam, which acts as insulation. The outer surface is decorative and consists of clinker tiles.
Thermal panels differ from other types of finishing materials by many advantages:
- high level of thermal insulation;
- increased service life - over fifty years;
- reliable fire resistance;
- environmentally friendly raw materials;
- ease of fastening and high speed of installation;
- wide choice of colors.
Commercial benefit
It makes sense to organize a full-cycle production of thermal panels when it is possible to simultaneously produce polystyrene foam and ceramic products. But the production of clinker products requires significant financial investments.
For example, when organizing a small enterprise producing 100 pieces of finishing units per day, workshop workers will be required with total area 120-150 square meters. The production line should be serviced by 6-7 people.
For an enterprise of such volumes, the price of equipment for the production of thermal panels will be slightly more than one million rubles. The costs will pay off in one and a half to two years. An increase in production volumes will entail an increase in investment investments, although the financial return from them will come much faster.
To reduce the cost of equipment for the production of thermal panels, you can start producing only the insulating base, and the finished product ceramic tiles purchase from large factories.
Necessary equipment
Let's consider a simplified production option based on our own polyurethane foam filling capabilities.
Equipment for the production of thermal panels consists of the following units:
- installations for pouring polyurethane foam of high or low pressure;
- mixer or pouring head;
- rinsing tank for mixer;
- molds for filling.
In order for the equipment for the production of facade thermal panels to work with maximum efficiency, you should carefully consider the selection of the necessary ingredients and related consumables. The latter include:
- quartz sand;
- anti-adhesive lubricant;
- mounting axle boxes.
The modern market offers equipment for the production of thermal panels with various characteristics, suitable for large enterprises and small businesses. The choice of units largely depends on geometric parameters facade cladding.
Production technology
For the manufacture of thermal panels, special molds are used that create tongue-and-groove joints. With their help, reliable adhesion of facade elements occurs. The molding matrix has the appearance of brickwork.
The work process begins with mold lubrication special composition, which has anti-adhesion properties. Thanks to this, the removal of finished panels will occur without difficulty. Then the finished clinker tiles are laid out in the cells of the mold.
Quartz sand serves as additional protection for connecting seams from external influences. Installation of mounting axle boxes is necessary for installation.
After this, the form is filled with liquid polyurethane foam and closed for a short time. The components of the solution foam and harden, forming a single system with clinker elements. After a quarter of an hour, you can remove the finished product.
The technological process of manufacturing thermal panels is simple; almost anyone can master it perfectly.