Automation unit for pumps. The Gilex automation unit does not turn on the pump. Gilex automatic control unit pressure adjustment adjustment Instructions for the Gilex deep-well pump control unit

5 minutes to read.

Gilex automation is multifunctional, easy to use and install, and affordable. It can work with both native pumps and pumps from other manufacturers to automate water supply.

The company offers reliable and modern options automatic pumps with a long service life and good characteristics. Let's take a closer look.

Total pump automation

We start the automation as follows:

  1. Immediately before turning on the device, completely fill the inlet pipe of the pump with water and start it (the “Network” LED should light up). This manipulation will turn on the automation unit. As soon as the pump starts working and stops after a while, you need to open the outlet valve, which is located at the highest point.
  2. If the pump runs all the time at open tap, and ensures a continuous flow of water - the installation is considered correct. The absence of water flow indicates that you need to hold down the “Restart” button and hold it for the duration of the response time automatic system. If after such manipulation the flow is still missing, you need to repeat the launch.

Idling protection

When the “Protection” LED on the automation unit lights up and the pump itself is turned off, this may indicate a danger of idle operation of the system. This is how press control works.

Recheck all systems. If everything is in order, drain the water from the incoming system and refill it. Then click the “Reboot” button.

Optimal automation characteristics for pumps

A vibration or any other type of pump can be additionally equipped with automation systems. But, they have different parameters, properties, etc. Which ones are worth purchasing?


Technical indicators (optimal):

  • Operating voltage = 210-250 V;
  • Frequency = 40/70 Hz;
  • Minimum operating pressure= 1-4 atm.;
  • Load current = 6-10 A;
  • Water flow speed = 70-100 l/min;
  • Upper pressure threshold = 15 atm;
  • Limit water temperature = 75 degrees;
  • Inlet pipe diameter = 1 inch;
  • Degree of protection = 1P65.

What do you need to know?

Important! The valve located on the section of pipe between the automatic/pumping systems and the valve running on the outlet pipe of the automatic unit are the culprits of equipment malfunctions.

The minimum operating pressure of the equipment cannot be changed independently. This should be done by electricians who have experience, are familiar with regulatory documentation and comply with safety standards.

The maximum operating pressure is not automatically regulated. It corresponds to the indicator of an electric pump.

/ Automation unit for pump

We offer for sale modern blocks automation for pumps manufactured by Gilex. Before you buy an automatic device, we suggest you familiarize yourself with its characteristics.

The automation unit (automatic device) allows you to automate the operation of the electric pump, start it when the pressure decreases (when the tap is opened) and stop when the water flow in the water supply system stops (when the tap is closed). In addition, the automation unit protects the pump from running without water (“dry running”).

The automation unit is designed for pumping clean water free of solid particles. If there are solid particles, it is necessary to install a filter at the entrance to the automation unit. The presence of a pressure gauge provides visual control of the pressure in the water supply system.

Operating principle

The automation unit starts the electric pump within 20-25 seconds after connecting to the power supply. Subsequent starts of the electric pump occur when the starting pressure is reached, under the influence of opening the tap. Unlike systems with a pressure switch-tank, the condition for stopping the electric pump is not dictated by the achievement of a certain pressure in the system, but is determined by a decrease in flow to minimum values. As soon as the automation unit detects this condition, it stops the electric pump with a delay of 7+15 seconds, the timing logic is aimed at reducing the frequency of operation of the electric pump in low flow conditions.

The automation unit can be used in conjunction with


Installation

1. The pressure gauge can be mounted on one of two sides automation unit, using an O-ring and two mounting screws. By selecting convenient location pressure gauge, with opposite side plug the hole with a screw without using any seal. Install the automation unit strictly in a vertical position at any point located between the pump supply and the first water intake point (faucet) so that the inlet hole ( external thread 1") was connected to the direction of water flow from the pump, and the side outlet (1" male thread) corresponded to the direction of flow in the pipeline. Make sure that the hydraulic connections are completely tight. If you use an electric pump with a maximum pressure of more than 10 bar, it is necessary to install a pressure reducer at the inlet to the automation unit.

2.For electrical connection, follow the diagram on the circuit board cover. When using an automation unit with three-phase or single-phase electric pumps with a switching current of more than 10 A, use an electromagnetic starter. It is necessary to use an electrical cable with a thermal resistance of at least 99° C.

3. The starting response pressure is set to 1.5 atm, which is the optimal value for most applications. This value can be changed using the adjusting screw located on the top of the automation unit marked “+” and “-”.

Starting the automation unit

ATTENTION: If the level of water being filled is lower than the level at which the pump is installed, it is imperative to use a bottom check valve on the suction pipe.

1. Before putting it into operation, completely fill the suction pipe and electric pump with water and start the latter, thereby giving power to the “NETWORK” automation unit. After stopping the electric pump, open the tap located at the highest point.

2. The installation is correct if the electric pump operates continuously and there is a regular flow of water at the outlet of the tap. If there is no water flow, you can extend the operation of the electric pump by holding down the “RESET” button for a period exceeding the timing time of the automation unit. If in this case there is no flow, you should turn off the power to the electric pump and repeat the procedure starting from step 1.

Dry code protection

The red “PROTECTION” indicator lights up when the electric pump turns off, signaling the danger of dry running. After making sure that the suction line is filled with water, start the electric pump by pressing the “RESET” button.

Specifications

Voltage - 230-240 V 50/60 Hz
Maximum switching current - 10 (6) A
Starting pressure - 1.5+3.5 atm.
Maximum water flow - 80 l/min
The maximum permissible pressure is 10 atm.
Maximum water temperature - 60° C
Connecting dimensions - 1"
Degree of protection - 1Р65

ATTENTION:
Check valve located between the electric pump and the automation unit, as well as after the automation unit, may cause incorrect operation of the automation unit itself.
Adjustment of the starting pressure must be carried out by competent personnel in compliance with all safety standards.
This operation is aimed at changing the starting pressure of the electric pump.
The shutdown pressure of the automation unit is not adjustable and corresponds to the maximum pressure created by the electric pump.

If it's broken water pump or automatic water supply pumping station - don’t be upset or worry! Unplug the pump, find your phone and dial our number:

Confirmed compliance with high standards.

The Chinese also gave us a certificate of conformity. We can not only install and service certain Chinese equipment, but also issue an opinion service center about the cause of equipment failure. The Chinese are to blame, or perhaps the Russians.

Inga wrote on 01/29/2018 at 08:50

I am from Rostov, this is the second time I have contacted this company and for the second time they have helped me out, despite the bad weather and weekends. It’s also nice that they think through everything down to the smallest detail and when you tell us the brand of the pump, they take with them all possible spare parts for it. Such a thoughtful approach is very rare these days. By the way, in Rostov at the Screwdriver SC, they kept me busy for half a day on Friday, waiting for a call, and then they offered to postpone the repair to Monday. And then the master arrived on Saturday morning and did everything. Thank you

We will arrive at a time convenient for you, find the problem and fix the problem.

If the water pressure is low

If the water on the first floor flows at least somewhat, but on the second floor it flows very weakly

If it's cold the water is flowing ok, but barely hot

We know how to fix it! And most likely you don’t need to buy a new expensive pump for this! Or new house. First you need to contact the service center.

If the pump hums but does not pump

If the pump is noisy

If you just don't like something

Call and just talk to our specialist. Tell us about the problem. It happens that half an hour is enough to fix a problem, but people endure inconvenience for years!

We have a good electrician. There is a good plumber. Installer assembler pumping equipment. Pump and pumping station repairman. Master water well driller. There is no problem for which there is no solution!

We can: repair the water pump, pumping station, pool pump. Replace a submersible deep pump in a well up to 120 meters deep. Set up automatic pump control. Cottage, high-rise building, office building - it doesn’t matter. Do I need to change circulation pump, or install a pump to increase water pressure in a private house or apartment - the employees of the NaBBaT company will do this professionally, quickly and inexpensively

Our service will not upset or tire you. If you bring the pump yourself for repair.

An initial inspection, in order to identify the main fault, can be carried out in the presence of the client. If repairing a pumping station will take no more than an hour and we have the necessary components, we will do it immediately upon request. This is usually what happens.

If your Grundfos pump(the model matters) I do not guarantee repairs in one hour. Many spare parts are only available to order. After the initial diagnosis, if it is clear that we will not immediately treat the client leaves the pump and depending on the availability of spare parts, we will repair, check and call you.

Usually two to three days and Grundfos back in action.
And so, we repair almost everything. Availability lathe and an experienced turner allow you to carry out non-standard repair expensive pumps. We will restore the seats for the bearings and oil seal, grind the shaft, For example!

What to do if it is impossible to fix a pumping station malfunction on site. We arrived at the site when called and saw that the pump had been brought to the point of need. overhaul and it can only be properly repaired in a workshop.
we will do ALL FOR YOU
We will dismantle and deliver the pump to the workshop, repair it, deliver it and install it in place, connect the pumping station and carry out the necessary commissioning work.
This service is for wealthy clients.


You can independently bring a well pump to our service center for repair of pumping stations from 9 a.m. to 8 p.m. at the address: Bataysk-Zapadny (Koysug) st. Armavirskaya 29 or Armavirsky Lane 29. On different maps one place is called by different names. Call ahead! We can be on the road.

If an automatic water supply pumping station for a home has worked for more than four years in a damp basement or in a “pit” on the street, then it technical condition determines the replacement of many components. This is a hydraulic accumulator that has become a rusty piece of hardware, a flexible hose that threatens to flood any room, and a pressure switch with burnt contacts and a clogged hole. Plus complete disassembly engine for replacing bearings and mechanical seals, oil seals. Repairs will cost the cost of a new pumping station! Why repair THIS?

We will select you a new pumping station with the appropriate parameters. We always have several of the best pumping stations available at a price below the market price!

If the client decides to buy a pumping station from us or submersible pump, in the presence of the buyer, we will take the product out of the box, install the “purchase” on the stand and check it in test mode!

This is a gift from the company. There is no need to pay for this!

What other gifts are provided for our dear customers?

We will not leave you without water! The water supply system will be promptly restored and the pressure in the taps will correspond SNiP 2.04.02-84 clause 2.26. The minimum free pressure in the water supply network of a settlement with maximum domestic and drinking water consumption at the entrance to the building above the ground surface should be taken for a one-story building of at least 10 m, with a higher number of floors, 4 m should be added to each floor.

And is this also free?

Almost free! The departure of the emergency team is paid according to the current price list and as of October 2019 is:

Calling a master in the city of Bataysk at a time convenient for the master—1,300 rubles

Calling a specialist in the city of Bataysk at a time convenient for the client (7:00 - 22:00) - 3200 rubles

Departure of the master to other settlements Rostov region at a time convenient for the master - 1600 rubles + 19 rubles/km intercity

Departure of the master to other localities of the Rostov region at a time convenient for the client (7:00 - 22:00) - 3800 rubles + 19 rubles/km intercity

What are the responsibilities of the called emergency crew master?
About the same thing as what is the responsibility of emergency doctors - if possible, prevent the patient from dying!
In our case - repair, adjustment, maintenance of pumping equipment installed at the client, without replacing spare parts! Usually, with timely maintenance, this is enough! An honest, competent master will not change just anything! If necessary replacement of spare parts and components “on site” be made for an additional fee as agreed with the customer and is NOT INCLUDED IN THE PRICE OF THE CALL OF THE MASTER!
Global reconstruction of the water supply system IS NOT INCLUDED IN THE PRICE OF CALLING A MASTER TO THE Emergency Brigade!
For alteration, reconstruction, improvement of the water supply system at the site, the visiting specialist will draw up a separate estimate and, after agreement with the customer, similar work will be carried out!

Single pensioners, large families— discounts, gifts and special conditions for work from the NaBBat service center

Please clarify any questions you have from 8:00 to 20:00 by phone:

The Chinese also issued us a certificate of compliance with their high requirements for diagnostics, installation and repair of 4WATER pumping equipment

We guarantee maximum desire to do our work in accordance with the standards of Christian morality and in the shortest possible time. When you contact our company again, you will receive a guaranteed 10% discount on the work performed. Upon completion of the work, the customer is obliged to check the quality of the work performed and has the right to monitor the progress of the work performed (video recording will help him) and if everything is fine, sign the acceptance certificate for the work performed. Additional guarantees and wishes of the customer are negotiated and specified in the acceptance certificate.

  • will extend the life of the pump;

General operating principle:

When choosing automation for a pump, consider the following technical characteristics:

  • connecting dimensions in inches;
  • power consumption;
  • mains voltage;
  • degree of protection;
  • highest water flow rate (liters per minute);
  • maximum withstand pressure;
  • temperature range of the working environment.

Specifications Description

No network can operate without pumping units autonomous water supply. They create the required pressure, ensuring the supply of liquid to water collection points. However, using water will become truly convenient only if you have an automatic pump. This functional block will bring the quality of water supply management to new level. As a result, the operation of the equipment will be optimized.

High-tech and functional automation:

  • will extend the life of the pump;
  • will start and stop it depending on the liquid pressure in the pipeline;
  • will protect the pump group from “dry running”;
  • will minimize the number of emergency situations;
  • will provide automatic maintenance required technological parameters;
  • will increase the comfort of system management (the user will no longer have to constantly monitor the operation of the equipment).

Design and principle of operation of automation for the pump

Exist different means automation for pumps, among which are dry-running blockers, water pressure switches, electronic units, sensors, etc. As a rule, electronics operate in conjunction with additional equipment (hydraulic accumulator, float switch etc.). In this case, the operation of the pump group can be adjusted both by pressure and by flow. An important component is a pressure gauge, which provides visual control of the parameters of the water supply network.

Today there are several generations of automation for pumps. Newest electronic devices are considered the most effective due to high-tech equipment, advanced functionality and more subtle settings.

General operating principle:

  • when the pressure drops, the unit automatically starts pump unit(in particular, this happens when opening taps);
  • if there is no water flow, the electric pump turns off (all taps are closed);
  • Automatic stopping of the pump group can also occur if the fluid flow is not high enough (protection against “dry running”).

Specifics of selection and installation of automation for the pump

The installation of the automation unit is carried out in a vertical position in any place located between the pump and the first water distribution point (faucet). In this case, the outlet pipe is connected to the pipeline, and the inlet pipe is connected to the outlet fitting of the electric pump.

  • all hydraulic connections must be sealed; the pressure gauge is fastened through an O-ring;
  • if a pump with an operating pressure exceeding the maximum permissible values ​​is used, a pressure reducer is installed at the inlet to the unit;
  • if the current is high, a magnetic starter is additionally mounted;
  • For electrical connection, use the diagram shown on the circuit board casing;
  • before the first start-up, the suction pipe and electric pump are filled with water, and only then are they connected to the network;
  • strictly follow the safety requirements provided by the manufacturer - this will ensure stable operation of the system, protect against injury and emergency situations, will retain the right to warranty service.

When choosing automation for a pump, consider the following technical characteristics.